JOHN DEERE S130 (01) PDF MANUAL

FREE ENGLISH JOHN DEERE S130 (01) PDF USER GUIDE

FREE ENGLISH JOHN DEERE S130 (01) PDF USER MANUAL

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FREE ENGLISH JOHN DEERE S130 (01) PDF OWNER MANUAL

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FREE ENGLISH JOHN DEERE S130 (01) PDF INSTRUCTION GUIDE

FREE ENGLISH JOHN DEERE S130 (01) PDF REFERENCE MANUAL

FREE ENGLISH JOHN DEERE S130 (01) PDF INSTRUCTION MANUAL

FREE ENGLISH JOHN DEERE S130 (01) PDF OPERATING INSTRUCTIONS

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JOHN DEERE S130 (01) PDF SUMMARY:

How do I use my operator’s manual?

Read the operator’s manual, watch the safety video, and review the safety signs on the machine before use. They all contain important safety information and operating instructions that must be followed to help keep everyone safe. Be sure everyone who uses the machine has read the manual, reviewed the safety signs, and knows how to use the machine safely and properly.

How do I use this manual to find information quickly?

This operator manual is organized in sections to help find information quickly. An index at the end of this book helps you find needed information quickly. Contact your dealer if this manual does not answer your questions.

What do I need to know before using my machine?

  • Know how to operate the machine. The Operating Controls section helps you understand the controls of your machine and what they do.
  • Prepare your machine and the mowing area by performing required daily checks outlined in the General Instructions section.
  • Follow instructions in the Preventing Injuries section, especially related to:
    • Keeping children safe by following instructions in the Protect Children section.
    • Avoiding injury on slopes and near terrain hazards by following instructions in the Operating on Slopes and Near Terrain Hazards section.
    • Follow the instructions in the Avoid Thrown Objects section and keep all guards in place, including discharge chute.
    • Cleaning machine during use and before storing as outlined in the Prevent Fires section.
  • Understand how to service and inspect your machine.

If you do not understand the instructions or have questions, contact your dealer.

Where can I order service parts online?

Visit http://JDParts.deere.com for your Internet connection to parts ordering and information.

Where can I find additional service literature?

If you would like to purchase a copy of the Parts Catalog or Technical Manual for this machine, visit The John Deere Technical Information Store at: https://techpubs.deere.com/ or call:

  • U.S. & Canada: 1-800-522-7448.
  • All Other Regions: Your John Deere dealer.

Where are the product identification numbers located?

  • Lawn Tractors S100, S110, S120, S130, S140, S160, S170, S180 PIN (010001—)
  • Machine Product Identification Number Location Located on Left Side of Frame
  • Engine Serial Number Location V-Twin Engines

How do I register my product and warranty online?

To register your product through the Internet, simply go to www. JohnDeereWarrantyRegistration.com. Completing the information, either online or with the product warranty card, will ensure that your product will receive all post sales, service, and important product information.

What should I do if safety labels are missing or damaged?

Replace missing or damaged safety labels. Use this operator’s manual for correct safety label placement.

How do I use my mower safely?

  • Read this operator’s manual, watch the safety video, and review the safety signs on your machine before use. They all contain important safety information and operating instructions that must be followed to help keep you and others safe. Be sure everyone who uses the machine has read the manual, reviewed the safety signs, and knows how to use the machine safely and properly.
  • Age, physical ability, and mental capacity can be factors in equipment-related injuries. Operators must be mentally and physically capable of operating the machine properly and safely. Never allow a child to operate the machine.
  • Do not operate the machine while under the influence of alcohol or drugs or when distracted or fatigued. Proper operation requires your full attention.
  • Always wear eye protection, hearing protection, close-fitting clothing, and substantial footwear while operating the machine. Never operate while wearing sandals or when barefoot.
  • Do not wear radio or music headphones. Both safe operation and service require your full attention.
  • Never tamper with safety devices.
  • Operate the machine only in daylight or good artificial light.
  • Only operate the engine in well-ventilated areas. Exhaust gasses contain carbon monoxide, a deadly poison.
  • Never leave a running machine unattended.
  • Look both ways when approaching roadways and use caution when turning around on public roadways. You can be struck by a vehicle and suffer serious injury or death.

What do I need to do before using my machine?

  • Know how to operate the machine. The Operating Controls section helps you understand the controls of your machine and what they do.
  • Prepare your machine and the mowing area by performing required daily checks outlined in the General Instructions section.
  • Follow instructions in the Preventing Injuries section, especially related to:
    • Keeping children safe by following instructions in the Protect Children section.
    • Avoiding injury on slopes and near terrain hazards by following instructions in the Operating on Slopes and Near Terrain Hazards section.
    • Follow the instructions in the Avoid Thrown Objects section, and keep all guards in place, including discharge chute.
    • Cleaning machine during use and before storing as outlined in the Prevent Fires section.
  • Understand how to service and inspect your machine.

What is included in the inspection and daily checklist?

  • Inspect the machine before you operate. Be sure that hardware is tight, and all guards and shields are in good condition and fastened in place. Make all necessary adjustments before you operate. Repair or replace damaged, badly worn, or missing parts.
  • Visually inspect that mower blades, blade bolts, and the mower assembly are not worn or damaged. To prevent machine damage, replace worn or damaged blades and bolts in sets.
  • Make sure that the fuel cap and air cleaner are in place before starting engine.
  • Use care when handling fuel. Fuel is flammable and fuel vapors can be explosive. Do not smoke when handling fuel. Only use an approved fuel container. Clean up spilled fuel immediately.
  • Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.

How do I check the mowing area for safety?

  • Keep bystanders and pets out of the mowing area.
  • Clear the area of objects such as rocks, wire, or toys, which can be thrown by the blades. Remove low-hanging branches or other obstacles, which can interfere with your travel path.
  • Study the mowing area. Set up a safe mowing path. Do not mow where traction or stability is doubtful.
  • Slopes and terrain hazards are major factors related to loss-of-control and tipover accidents. Operation on slopes and near terrain hazards requires extra caution. Follow instructions in the Operating on Slopes and Near Terrain Hazards section.

What about weights and attachments?

  • Some attachments require ballast weights. Follow recommendations for wheel weights or counterweights.
  • Use only accessories and attachments approved by John Deere.
  • If you do not understand the instructions or have questions, contact your dealer.

How can I prevent injuries and protect children?

  • Children can be killed or seriously injured by riding mowers when operators do not follow safe operating practices.
  • Do not mow in reverse. Operating with the mower engaged while backing up is discouraged.
  • Never give children a ride on a mower or in a cart behind the mower, even when the blades are off. They can fall off and be run over or cut by the mower blades. Children can interfere with mower operation. Children who have been given rides in the past can suddenly appear in the mowing area for another ride. If you are not aware, they can be run over or backed over by the mower.
  • Children are often attracted to lawn mowers and mowing activities, especially if they have been given rides before. They do not know if the blades are rotating or understand that they can be killed or seriously injured even if the blades are not rotating.
  • Keep children indoors and out of the mowing area when the mower is being operated. Keep children under the watchful eye of a responsible adult, other than the operator. If there is not a responsible adult to ensure that children stay indoors, DO NOT mow.
  • Be alert to the presence of children or others. Turn off the mower blades and stop the machine if someone enters the mowing area.
  • Look in the direction the machine is traveling. Before and while backing, turn off the mower blades and look down and behind the machine carefully, especially for children.
  • Use extreme care when approaching objects that block your view, such as blind corners, shrubs, or trees, especially while backing. They can hide a child.

How can I avoid thrown objects?

  • Clear the mowing area of all bystanders when using this machine. Thrown objects could cause serious injury or death.
  • Clear the area of objects such as rocks, wire, or toys, which can be thrown by the blades.
  • Never direct discharged material toward anyone.
  • Avoid discharging material against a wall or obstruction such as a fence or retaining wall. Material can ricochet towards the operator.
  • Avoid discharging material towards a street or roadway.
  • Stop the blades when crossing gravel surfaces.

How do I operate on slopes and near terrain hazards?

  • Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in serious injury or death. Use caution and common sense when operating on slopes.
  • If you feel uneasy on a slope, do not mow or operate the machine on it.
  • Mow up and down slopes, not across.
  • Watch for holes, ruts, bumps, rocks, or other hidden objects. Tall grass can hide obstacles.
  • Drive slowly so you do not have to stop while on a slope.
  • Do not mow on wet grass. Tires can slip on wet grass even if the brakes are working normally.
  • Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which can cause the ride-on mower to roll over.
  • If the tires lose traction, disengage the PTO and proceed slowly and carefully off the slope.
  • Do not shift to neutral and coast downhill.

How do I identify safe slopes?

Before using your machine, measure slopes of all mowing areas to determine which slopes are safe for mowing with a ride-on mower. Use good judgment and common sense when performing this survey.

How do I measure slopes?

  • Suggested method 1: Lay a straight piece of sturdy lumber 1.2 m (4 ft) long on the slope and measure the angle with an angle gauge or protractor level.
  • Suggested method 2: Refer to the slope gauge provided at the end of the manual.

What are the slope limits?

  • Exceeding the recommended maximum slope angle increases the risk of rollover accidents that can result in serious injury or death.
  • Never mow or operate this ride-on mower on slope angles greater than 13° with ride-on mower in its basic configuration. The basic configuration is the ride-on mower with a mower deck and no other attachments. (A 13° slope is a slope that rises 1.4 m [4.6 ft] over a horizontal distance of 6.1 m [20 ft]).
  • Attachments such as material collection systems, weather enclosures, or other attachments increase the risk of a rollover. When using attachments, never mow or operate this ride-on mower on slope angles greater than 10°. (A 10° slope is a slope that rises 1 m [3.5 ft] over a horizontal distance of 6.1 m [20 ft]).
  • The risk of rollover is low on slopes of 10° or less. As the slope angle increases to the recommended maximum, the risk increases to a medium level.

How do I operate near terrain hazards?

  • Terrain hazards such as ditches and drop offs are a factor related to loss-of-control and tip-over accidents, which can result in serious injury or death. Use caution and common sense when operating near terrain hazards.
  • Do not mow or operate the machine in areas adjacent to hazards that can cause the machine to roll over. If a wheel goes over an edge or if the edge breaks away, the machine can suddenly lose traction, slide, and/or roll over.
  • Hazards include but are not limited to ditches, drop-offs, embankments, or areas near bodies of water.
  • Maintain a buffer area at least as wide as the machine between hazards and the mowing area. Do not mow or operate the machine in the hazard area or buffer area.
  • Only mow or operate in the mowing area. Do not exceed the recommended slope operating angle. Refer to the Slope Limits section.

How can I prevent fires?

  • Do not mow tall, dry grass or through piles of leaves. Combustible materials can contact hot components and increase the risk of fire.
  • Debris can build up anywhere on the machine, especially on horizontal surfaces. While using your machine, periodically check for and remove debris, especially in dry or heavy debris conditions, such as when collecting leaves.
  • After operating, completely remove any combustible materials from equipment before storing. Use compressed air, a leaf blower, or water to keep the machine clean.
  • Allow machine to cool in an open area before storing. Do not park machine near flammable materials, such as straw, mulch, cloth, or chemicals. Do not park near an open flame or other sources of ignition, such as a water heater or furnace.
  • Excess lubrication or fuel/oil leaks or spills on the machine can also provide collection sites for debris. Promptly cleaning up spills and repairing leaks reduces the potential for debris collection.
  • Refer to the Machine Cleanout section for more information on checking for debris buildup and locations to inspect.
  • Always park the machine safely before cleaning or servicing a machine. See the Parking Safely section.

How do I park safely?

Always apply the park brake and remove the key before leaving the machine unattended. Children or others may attempt to move or operate an unattended machine.

  • Stop the machine on a level surface.
  • Disengage mower blades or other attachments.
  • Lower attachments to the ground.
  • Apply the park brake.
  • Stop the engine.
  • Remove the key.
  • Wait for engine and all moving parts to stop before you leave the seat.

How do I tow loads safely?

  • Stopping distance increases with speed and weight of towed load. Travel slowly and allow extra time and distance to stop.
  • Total towed weight must not exceed Towing Capacity stated in Specifications of this manual.
  • Excessive towed load can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes.
  • Never allow children or others in or on towed equipment.
  • Use only approved hitches. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the approved hitch point.
  • Towed equipment increases the risk of rollover on slopes. Refer to the Operating on Slopes and Near Terrain Hazards section for more information.
  • Do not turn sharply. Use additional caution when turning or operating on adverse surface conditions. Use care when reversing.

How do I safely transport my machine?

Follow instructions in the Transporting Machine on Trailer section.

  • Use a full-width loading ramp at least 30 cm (12 in) wider than the machine, never two separate ramps.

How do I perform service and maintenance?

  • Proper service and maintenance of the machine is essential.
  • Keep all parts in good condition, keep all nuts and bolts tight, and repair any damage immediately. Stop and inspect the machine immediately if you strike an object.
  • Ensure that all safety devices, discharge chute, and grass catcher components are in good condition and replace when necessary.
  • Understand service procedures thoroughly before working on the machine. If you do not understand the service procedures or are uncomfortable working in your machine, contact your servicing dealer.
  • Disconnect the battery or all spark plug wires before servicing the machine. Disconnect negative terminal first and positive last. Install positive terminal first and negative last.
  • Some components could have stored energy in springs or hydraulic components. Servicing procedures described in the Service section describe how to perform service and maintenance tasks safely.
  • Support any machine elements that must be raised for service work. Use jack stands or service locks to support components when needed.

How should I dispose of waste products and chemicals?

  • Waste products, such as used oil, fuel, coolant, brake fluid, and batteries can harm the environment and people.
  • Do not use beverage containers for waste fluids – someone can mistakenly drink from them.
  • A Safety Data Sheet (SDS) provides specific details on chemical products: Physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the SDS for that product.
  • To learn how to recycle or properly dispose of waste products generated from service, see your local recycling center or authorized dealer. If you wish to discard the machine, contact your local recycling center or authorized dealer.

What are the general guidelines for machine cleanout?

Machine must be inspected periodically throughout the day. Buildup of debris must be removed to ensure proper machine function and to reduce the risk of fire. Frequency of these inspections and cleanings vary depending on a number of factors including operating conditions, machine configuration, operating speeds, and weather conditions. Inspections and cleanings may be required multiple times throughout the day particularly in dry, hot, and windy conditions.

What areas need to be inspected and cleaned on the machine?

Primary areas that must be inspected and cleaned on the machine include:

  1. Exhaust manifold, muffler pipe, muffler, and muffler shield.
  2. Engine intake screens, cooling fins, and oil cooler (if equipped).
  3. Top of mower deck, under shields, including spindle and belt areas.
  4. On or near transmission and driveline.
  5. Under left side panel near fuse block and all wiring, including the battery and related wiring harnesses.

How do I adjust the seat?

  1. Sit on seat.
  2. Lift up on (A) on right side of seat.
  3. Lean forward and slide seat forward or rearward to desired position. Do not lean back on top of seat to push rearward.
  4. Release seat adjustment lever to lock in position.

How do I perform lumbar seat adjustment?

Turn lumbar seat adjustment dials (B) on either side of seat to adjust firmness of seat.

How do I adjust cutting height?

Cutting height is adjusted from approximately 25—100 mm (1—4 in.) in 6.4 mm (1/4 in.) increments. When mower deck is in transport position, cutting height is approximately 100 mm (4 in.).

Detents allow the adjustment lever to be positioned at each indicated mower setting, as well as the mid-point between each setting.

  1. Put attachment lift lever into the slot near desired cutting height.
  2. Adjust mower deck wheels.

How do I transport or get on and off the machine?

Pull attachment lift lever all the way back to transport position or 100 mm (4 in.) cutting height.

How do I check and adjust the mower deck level using method one?

  1. Make sure machine is on a flat, level surface.
  2. Park machine safely. (See Parking Safely in the Safety section.)
  3. Check that tires are inflated to correct tire pressure. Tire pressure is marked on the side of the tire.
  4. Raise deck to highest position.
  5. Place three short 51 mm (2 in) blocks of wood under the edges (A) of the mower deck.
  6. Lower mower deck to the 63 mm (2.5 in) cutting height position. For S130 models, lower deck to 57 mm (2-1/4 in) cutting height position.
  7. Check that the mower deck is level and lightly touching each of the three wooden blocks.
    • If the rear of the mower deck is not touching the rear blocks, or is sitting heavily on the blocks, adjust the rear lift links by turning the leveling nut (B) on each lift link. The blocks should be able to easily slide in and out beneath the mower deck when the mower deck is correctly adjusted.
    • If the front of the mower deck is not lightly touching the front block, adjust the front draft arm by turning the nut ©.
  8. Raise the cutting height to the next highest position and remove the three wooden blocks.
  9. Turn the nut © on the front draft arm counterclockwise 1-2 full turns so that the front of the deck is 3-6 mm (1/8-1/4 in) lower than the rear. This adjustment prevents “double cutting,” which wastes horsepower and causes brown grass tips.

How do I check and adjust the mower deck level using method two?

  1. Make sure that machine is on a flat, level surface.
  2. Park machine safely. (See Parking Safely in the Safety section.)
  3. Inflate tires to the correct pressure.
  4. Move mower lift handle to preferred cutting height.
  5. Measure mower deck level (side-to-side).
    • Position mower blades as follows and measure from each outside blade tip (B) to the level surface.
    • Turn left blade © as shown. Hold drive belt and turn right blade (D) as shown. Take measurement for both blades.
    • The difference between blade measurements must not be more than specified distance.
    • Adjust mower deck level, if necessary, by turning rear nuts (E) clockwise to raise the side of the mower deck or counterclockwise to lower the mower deck.
  6. Measure mower level (front-to-rear).
    • Turn right blade (F) so blade tip points straight forward.
    • Measure from blade tip to the surface. Take measurement for both blades.
    • The front blade tip must be specified distance lower than rear blade tip.
    • Adjust mower deck level, if necessary, by turning the nut (G) counterclockwise to lower the front of deck or clockwise to raise front of deck.

How do I adjust mower deck wheels?

  1. Park machine safely. (See Parking Safely in the SAFETY section.)
  2. Inflate tires to the correct pressure.
  3. Lower mower deck to the desired mowing position.

NOTE: Bottom of wheels should be approximately 3-13 mm (1/8-1/2 in.) from the ground.

  1. Check each mower wheel position. Remove nut (A) and bolt (B), and move mower wheel to proper hole.
  2. Install bolts and nuts to lock wheels in position. Tighten nuts to specifications.

How do I test the safety systems?

The safety systems installed on your machine should be checked before each machine use. Be sure that you have read the machine operator’s manual and are familiar with the operation of the machine before performing these safety system checks.

Use the following checkout procedures to check for normal operation of machine.

If there is a malfunction during one of these procedures, do not operate machine. See your authorized dealer for service. Perform these tests in a clear open area. Keep bystanders away.

How do I test the park brake switch?

  1. Park machine safely. (See Parking Safely in the SAFETY section.)
  2. Sit on seat.
  3. Unlock the park brake.
  4. Try to start engine.

Result: Engine must not turn over. If engine turns over, there is a problem with your safety interlock circuit.

How do I test the park brake?

  1. Park machine safely. (See Parking Safely in the Safety section.)
  2. Lock the park brake.
  3. Pull out on bypass control valve rod to engage.
  4. Try to push machine manually.

Result: Park brake must prevent machine from moving. If machine moves, the park brake requires adjustment.

How do I test the attachment engagement switch or lever?

  1. Park machine safely. (See Parking Safely in the Safety section.)
  2. Sit on seat.
  3. Lock the park brake.
  4. Engage mower:
    • On models with electric attachment engagement switch, pull up switch.
    • On models with mechanical attachment engagement lever, push lever forward.
  5. Try to start engine.

Result: Engine must not start. If engine starts, there is a problem with your safety interlock circuit.

How do I test the seat switch?

  1. Park machine safely. (See Parking Safely in the SAFETY Section.)
  2. First test:
    • Lock park brake.
    • Start engine.
    • Move throttle lever up to maximum engine speed.
    • Engage mower.
    • Raise up off seat. Do not get off machine.

Result: Engine and mower blades should stop. If engine and mower blades do not stop, there is a problem with your safety interlock circuit.

  1. Second test:
    • Disengage mower.
    • Start engine.
    • Unlock park brake.
    • Raise up off seat. Do not get off machine.

Result: Engine should stop. If engine does not stop, there is a problem with your safety interlock circuit.

  1. Third test:
    • Lock park brake.
    • Disengage mower.
    • Start engine.
    • Raise up off seat. Do not get off machine.

Result: Engine should continue to run. If engine stops, there is a problem with your safety interlock circuit.

How do I test the reverse implement option (RIO)?

  1. Park machine safely. (See Parking Safely in the Safety section.)
  2. Start engine.
  3. Engage attachment engagement switch or lever to start attachment.
  4. Look behind the vehicle to be sure that there are no bystanders.
  5. Begin reverse travel by depressing reverse pedal.

Result: Attachment and engine should stop operation. If attachment or engine continues to operate as machine begins travel in reverse, do not continue to operate machine. If Engine or attachment continues to operate in reverse, then contact an authorized service center.

How do I use the park brake?

Locking Park Brake:

  1. Push and hold brake pedal down.
  2. Pull park brake lever up to lock park brake.
  3. Release brake pedal. Pedal should stay down and park brake lever should stay locked.

Unlocking Park Brake:

  1. Push and hold brake pedal down.
  2. Push park brake lever down to unlock park brake.
  3. Release brake pedal.

How do I check the fuel level?

Check fuel level in fuel tank (A).

How do I use the hourmeter?

  1. The hour meter (A) shows the number of hours the engine has run.
  2. Follow the service timetable on the maintenance schedule located under the hood and centered toward the rear of the machine. For specific service procedures, see the Service section of this manual.
  3. The hour meter cannot be reset.
  4. The hour meter display will always be on.
  5. The decimal point flashes while the hour meter is accumulating time.

How do I use the MowerPlus™ fuel gauge?

  1. The hour meter (A) shows the number of hours the engine has run. The hour meter is always visible and active, it cannot be reset.
  2. Fuel level (B) indicated by the graph by five segments in increasing height. When fuel tank has emptied to approximately 20%, the last segment flashes indicating approximately 30 minutes of fuel remaining.

How do I use the key switch and headlights with the engine off?

NOTE: Headlights will drain the battery rapidly if the key switch is left in the headlights on position (B) with the engine off.

  • To turn on headlights, turn the key switch to HEADLIGHTS ON position (B).
  • To turn off headlights, turn the key switch to STOP position (A).

How do I use the key switch and headlights with the engine on?

  • To turn on headlights, start engine, then turn key switch from RUN position © to HEADLIGHTS ON position (B).
  • To turn off headlights, turn the key switch from HEADLIGHTS ON position (B) to RUN position ©.

How do I start the engine?

  1. Operator must sit on the seat.
  2. Disengage attachment engagement lever / switch. (See Engaging and Disengaging Mower in the Operating section.)
  3. Fully depress the brake pedal.
  4. Push throttle lever (A) forward to full throttle position (B).
  5. Turn ignition to START (not more than 5 seconds).
  6. If engine is cold:
    • Push throttle lever (A) into choke area © and hold.
    • Turn ignition to START (not more than 5 seconds).
    • Release choke to full throttle position.

NOTE: Run engine at full throttle when operating mower or other attachments.

How do I idle the engine?

  • Engine is air cooled and needs a large volume of air to keep cool. Keep air intake screen on top of engine clean.
  • Keep hood closed when engine is idling.

How do I stop the engine?

  1. Let engine run at high throttle without load for a few seconds.
  2. Turn key to STOP position. Engine will stop and headlights will turn off.
  3. Remove key.
  4. Lock the park brake.

How do I use travel controls on hydrostatic transmission to travel forward?

Push down the forward travel pedal (A).

How do I use travel controls on hydrostatic transmission to travel in reverse?

NOTE: Any operating attachment and the engine stop as the reverse motion pedal is pressed with attachment engaged.

  1. Disengage attachment:
    • On models with mechanical attachment engagement lever (B), pull lever back to the off position.
    • On models with electric attachment engagement switch, push switch in location © (not shown above) down to the off position.
  2. Look behind the machine to be sure there are no bystanders nearby.
  3. Slowly push down the reverse travel pedal (D).

How do I stop in an emergency?

  1. Remove foot from travel pedal.
  2. Depress brake pedal.
  3. Turn key switch to stop (Off) position. Do not release brake pedal until all moving parts have stopped.
  4. If possible, lock the park brake.

How do I install the new ECOS?

Install the new ECOS by aligning the alignment pointer © on the ECOS with the unlocked pointer (D) on the engine. Rotate the ECOS 90 degrees clockwise until the detent lock engages and the lock pointer on the ECOS © and engine (E) are aligned.

Important note when installing a new ECOS?

Keep turning the ECOS until the detent is engaged and the lock symbols are aligned to avoid damage.

What are the next steps after installing the new ECOS?

  1. Check the oil level with the dipstick; add oil if needed.
  2. Connect spark plug wires.
  3. Start and run the engine at idle to check for leaks; stop the engine and fix any leaks before operating.

What should I do with the used ECOS?

The rubber cap can be installed on the used ECOS. Many local government recycling programs, authorized retailers, auto repair stations, and auto parts stores puncture and recycle used oil filters and oil.

When should I change the oil more often?

Change the oil more often if the vehicle is used in extreme conditions such as:

  • Extremely dusty conditions
  • Frequent slow or low-speed operation
  • Frequent short trips

How do I change the engine oil and filter?

  1. Run engine to warm oil.
  2. Park the machine safely.
  3. Lift the hood.
  4. Remove closeout panels.
  5. Put the drain pan under the drain valve (A).
  6. Rotate and remove the drain cap (B) and drain oil into the oil drain pan; allow oil to drain completely.
  7. Remove dipstick ©.
  8. Replace the oil filter (D).
    • Wipe dirt from around the oil filter.
    • Place a drain pan or funnel under the filter tray.
    • Remove the old filter and filter gasket and dispose of properly; wipe up any spilled oil.
    • Put a light coat of fresh, clean oil on the new filter gasket.
    • Install the replacement oil filter by turning the oil filter to the right (clockwise) until the rubber gasket contacts the filter base; tighten the filter an additional one-half turn.
  9. Install the drain cap.
  10. Add oil no higher than the FULL mark on the dipstick, using approximately the amount of oil listed in the Specifications section; do not overfill.
  11. Install the dipstick.
  12. Connect the spark plug wires to start and run the engine at idle to check for leaks; stop the engine and fix any leaks before operating.
  13. Check the oil level and add oil if necessary.
  14. Install closeout panels and lower the hood.

What can happen if I overfill the oil?

Overfilling can cause smoking, hard starting, fouling of the spark plug, and oil saturation of the air filter.

What safety measures should I take when cleaning the air intake screen and engine fins with compressed air?

  • Clear the work area of bystanders.
  • Wear eye protection when using compressed air for cleaning purposes.
  • Reduce compressed air pressure to 210 kPa (30 psi).

How do I clean the air intake screen and engine fins?

  1. Park the machine safely.
  2. Lift the hood.
  3. Clean the air intake screen (A), cooling fins, and external surfaces with a rag, brush, vacuum, or compressed air.
  4. Lower the hood.

What can happen if the air intake screen is obstructed?

An obstructed air intake screen can cause engine damage due to overheating.

How do I check and clean the air cleaner elements on S100 and S110 models?

  1. Park the machine safely.

  2. Let the engine cool.

  3. Lift the hood.

  4. Clean dirt and debris from the air cleaner cover.

  5. Lift latch (A) to unlock cover (B). Lift cover forward and remove.

  6. Inspect the paper filter element © without removing it. If the paper filter element is damaged or dirty, replace it with a new filter:

    • Clean the air cleaner base very carefully, preventing any dirt from falling into the carburetor.
    • Carefully pull the paper element from the air cleaner elbow (D).
    • Install a new paper filter element back onto the air cleaner elbow.

  7. Install the air cleaner cover and push the latch down to lock.

  8. Lower the hood.

Important notes about the air filter element:

  • Do not wash the paper element.
  • Do not attempt to clean the paper element by tapping it against another object.
  • Do not use pressurized air to clean the element.
  • Replace the element only if it is very dirty, damaged, or the seal is cracked.

How do I check and clean the air cleaner elements on S120, S130, and S140 models?

  1. Park the machine safely.

  2. Let the engine cool.

  3. Lift the hood.

  4. Clean dirt and debris from the air cleaner cover.

  5. Loosen knobs (A) and remove cover (B).

  6. Inspect the paper filter element © without removing it. If the paper filter element is damaged or dirty, replace it with a new filter:

    • Clean the air cleaner base very carefully, preventing any dirt from falling into the carburetor.
    • Carefully pull the paper element from the air cleaner seat (D).
    • Install a new paper filter element back onto the air cleaner seat.

  7. Install the air cleaner cover and tighten the knobs; do not overtighten.

  8. Lower the hood.

Important notes about the air filter element:

To prevent engine damage, do not allow any foreign objects to fall into the carburetor air intake.

How do I check and clean the air cleaner elements on S160, S170, and S180 models?

  1. Park the machine safely.

  2. Let the engine cool.

  3. Lift the hood.

  4. Clean dirt and debris from the air cleaner cover.

  5. Loosen two knobs (A) and remove cover (B).

  6. Pull the filter assembly from the air cleaner base ©. Inspect the foam precleaner (D) without removing it. If the foam precleaner is dirty:

    • Remove it from the paper filter carefully.
    • Wash the precleaner in a solution of warm water and liquid detergent; do not use oil.
    • Rinse the precleaner thoroughly and squeeze out excess water in a dry cloth until the precleaner is completely dry.

  7. Inspect the paper filter element (E). If the paper filter element is damaged or dirty, replace it with a new filter.

  8. Clean the air cleaner base very carefully, preventing any dirt from falling into the carburetor.

  9. Install the foam precleaner on the paper filter element.

  10. Install the new filter assembly back onto the air cleaner base.

  11. Install the air cleaner cover and tighten two knobs.

  12. Lower the hood.

Important notes about the air filter element:

  • Do not wash the paper element.
  • Do not attempt to clean the paper element by tapping it against another object.
  • Do not use pressurized air to clean the element.
  • Replace the element only if it is very dirty, damaged, or the seal is cracked.

How do I check and clean the emission filter?

  1. Park the machine safely.
  2. Inspect the filter (A) for dirt and damage; wash or replace if required.
    • Remove cover (B) and remove the emission filter (A) from under the rear of the fender deck.
    • Wash the foam filter in a solution of warm water and liquid detergent; do not use oil.
    • Rinse the filter thoroughly and squeeze out excess water in a dry cloth until the filter is completely dry.
    • If the foam filter cannot be cleaned properly or is damaged, replace it with a new filter.
    • Install the foam air filter and secure it with the cover.

How do I check the spark plug?

  1. Park the machine safely.
  2. Let the engine cool.
  3. Lift the hood.
  4. Disconnect the spark plug wire(s) (A), one on each side on V-twin engines.
  5. Remove the spark plug(s).
  6. Clean the spark plug carefully with a wire brush.
  7. Inspect the spark plug for cracked porcelain, pitted or damaged electrodes, or other wear or damage.
  8. Replace the spark plug as necessary.
  9. Check the plug gap (B) with a wire feeler gauge; to change the gap, move the outer electrode. The gap must meet specifications.
  10. Install and tighten the spark plugs to specifications. Spark Plug—Torque: 15 lb-ft (20 N·m)
  11. Connect the spark plug wire(s) and lower the hood.

What is the spark plug gap specification?

Spark Plug—Gap: 0.030 in. (0.76 mm)

How do I replace the fuel filter?

  1. Park the machine safely.
  2. Let the engine cool.
  3. Lift the hood.
  4. Handle fuel safely.
  5. Put a drain pan under the fuel filter.
  6. Slide hose clamps (A) away from the fuel filter (B) using pliers.
  7. Disconnect the hoses from the filter and raise the fuel lines vertically to avoid fuel drainage.
  8. Connect the hoses to the new filter, making sure the filter arrow is pointed in the direction of the fuel flow.
  9. Install the clamps and check for leaks.
  10. Lower the hood.

NOTE: Change the filter when the fuel is low.

Important note: Incorrect installation of the fuel filter may cause engine damage. Install the filter with the arrow pointing in the direction of fuel flow (towards the engine) for proper operation.

How do I maintain the spark arrestor?

Spark arrestor assemblies include a screen element that should be inspected and cleaned periodically. Visually inspect the screen for tears, broken wires, or loose welds and replace the spark arrestor assembly if any of these conditions exist. If the screen is determined to be in good condition, proceed with cleaning the screen by brushing away loose dirt or carbon using a brush.

How do I remove or install the mower drive belt at the engine drive sheave on 42 in, 48 in, and 54 in mower decks?

  1. Park the machine safely.
  2. Put the lift lever in the lowest position.
  3. Put a 15 mm (0.59 in) closed wrench or a socket on the idler sheave nut (A) and rotate clockwise to move the idler sheave toward the front of the tractor and hold to release belt tension.
  4. Remove the belt (B) from the drive sheave © and release tension on the sheave nut (A).
  5. To install the belt on the drive sheave, rotate the idler sheave nut clockwise to move the idler sheave toward the front of the tractor and install the belt on the drive sheave.
  6. Release the idler sheave nut to tighten the belt.

Important note: Component is spring-assisted and under tension. Injury can occur if the spring-assisted component is released suddenly.

How do I remove the 42 in mower deck?

  1. Park the machine safely.

  2. Put wooden blocks under each side of the mower deck.

  3. Put the attachment lift lever in the lowest position, bringing the mower deck down onto the blocks.

  4. On machines with a 42 in mower deck, disconnect the mower engagement drive cable (A) on the left side of the mower deck.

    • Remove the spring locking pin (B), pull and hold out the mower engagement drive cable, lift up, and remove from bracket ©.
    • Remove the cable spring (D) from the idler sheave bracket (E).

  5. Remove spring locking pins (F) and washers and disconnect the rear draft arm (G) and adjustable lift links (H) on each side.

  6. Remove the spring locking pin (I) and washer and front draft rod (J) from the mower deck bracket (K).

  7. Remove the mower drive belt from the drive sheave (L).

  8. Remove the wooden blocks from both sides and slide the mower deck out from under the machine.

  9. When operating the machine without the mower deck:

    • Remove the front draft rod from the machine and attach it to the mower deck.
    • On 42 in mower deck only: Push mower engagement drive cable into clip (M) and hook end of the cable spring with hardware (N) into peg on the left side of the machine frame.

Important notes:

  • Mower lift arms can pinch fingers.
  • Lift arms are spring loaded and can snap back when the deck is removed.
  • Lock the lift lever before pulling the pin to remove the mower deck.

How do I remove the 48 in and 54 in mower decks?

  1. Park the machine safely.
  2. Put wood blocks under each side of the mower deck.
  3. Put the attachment lift lever in the lowest position, bringing the mower deck down onto the blocks.
  4. Put a 15 mm closed-end wrench or a socket on the idler sheave nut (A) and rotate clockwise to move the idler sheave toward the front of the tractor and hold to release belt tension.
  5. Remove the mower drive belt from the drive sheave (B).
  6. Remove the spring locking pins and washers © and disconnect the rear draft arm (D) and adjustable lift links (E) on each side.
  7. Remove the spring locking pin (F) and washer and front draft rod (G) from the mower deck bracket (H).
  8. Remove the wood blocks from both sides and slide the mower deck out from under the machine.
  9. When operating the machine without the mower deck, remove the front draft rod from the machine and attach it to the mower deck.

Important notes:

  • Mower lift arms can pinch fingers.
  • Lift arms are spring loaded and can snap back when the deck is removed.
  • Lock the lift lever before pulling the pin to remove the mower deck.

How do I install the 42 in mower deck?

  1. Park the machine safely.
  2. Put the attachment lift lever in the transport position.
  3. Slide the mower under the machine.
  4. Put wooden blocks under each side of the mower deck.
  5. Put the attachment lift lever in the lowest position.
  6. Fasten the rear draft arm (A) and adjustable lift link (B), on each side, with washers and spring locking pins ©.
  7. Install the front draft rod (D) into the mower deck bracket (E) in the upper hole.
  8. Secure the front draft rod with the washer and spring locking pin (G).
  9. Put the mower drive belt on the engine drive sheave (H); make sure that the belt is routed through both belt guides (I).
  10. Remove the wooden blocks from both sides of the mower deck.
  11. Attach the mower engagement drive cable.
    • Route the cable under the mower belt and brake rod and attach the cable spring (K) to the idler sheave bracket (L).
    • Pull out on the cable (M), align the black end of the cable with the slot in bracket (J) and release the cable into the slot; secure with the spring locking pin (O).
  12. Level the mower deck.

Important notes:

  • To prevent clutch damage, make sure that the front draft rod is installed correctly.
  • Secure the rod with a washer and spring locking pin on the left side of the mower deck bracket.
  • Component is spring-assisted and under tension; injury can occur if the spring-assisted component is released suddenly.

How do I install the 48 in and 54 in mower decks?

  1. Park the machine safely.
  2. Put the attachment lift lever in the transport position.
  3. Slide the mower under the machine.
  4. Put wood blocks under each side of the mower deck.
  5. Put the attachment lift lever in the lowest position.
  6. Fasten the rear draft arm (A) and adjustable lift link (B), on each side, with washers and spring locking pins ©.
  7. Install the front draft rod (D) into the mower deck bracket (E) upper hole (shown).
  8. Secure the front draft rod with the washer and spring locking pin (F).
  9. Put the mower drive belt on the engine drive sheave (H). Put a 15 mm closed-end wrench or socket on the idler sheave nut (I) and rotate clockwise, moving the idler sheave and tensioning arm toward the front of the tractor; hold while installing the belt on the drive sheave.
  10. Remove the wood blocks from both sides of the mower deck.
  11. Level the mower deck.

Important notes:

  • To prevent clutch damage, make sure that the front draft rod is installed correctly.
  • Secure the rod with washer and spring locking pin on the left side of the mower deck bracket.
  • Component is spring-assisted and under tension; injury can occur if the spring-assisted component is released suddenly.

How do I replace the 42 in mower deck drive belt?

  1. Park the machine safely.

  2. Remove the mower deck.

  3. Remove the drive belt:

    • Remove three capscrews and the belt shield (A).
    • Remove two capscrews and the belt shield (B).
    • Loosen sheaves ©.
    • Remove the mower belt.

  4. Inspect the belt for wear or damage; replace as necessary.

  5. Clean the top surface of the mower deck and sheaves.

  6. Install the belt on the mower deck as shown; make sure the belt is in the groove of each sheave.

  7. Tighten the sheaves to specifications. Mower Deck Drive Sheave Nuts (42 in Mower Deck)—Torque: 47 N·m (35 lb-ft)

  8. Install the belt shields.

  9. Install the mower deck.

  10. Adjust the mower belt tension and spindle brakes, if necessary.

How do I replace the 48 in and 54 in mower decks drive belt?

  1. Park the machine safely.

  2. Remove the mower deck.

  3. Remove five capscrews and the left and right belt shields (A).

  4. Remove the drive belt:

    • Loosen the left side sheaves (B) and ©.
    • Remove the mower belt.

  5. Inspect the belt for wear or damage; replace as necessary.

  6. Clean the top surface of the mower deck and sheaves.

  7. Install the belt on the mower deck as shown; make sure the belt is in the groove of each sheave.

  8. Tighten the sheaves to specifications. Mower Deck Drive Sheave Nuts (48 in and 54 in Mower Deck)—Torque: 47 N·m (35 lb-ft)

  9. Install the belt shields.

  10. Install the mower deck.

How do I check for bent mower blades?

  1. Park the machine safely.
  2. Raise the mower deck to the highest position to access the blades.
  3. Measure the distance (A) between the blade tip and the flat ground surface.
  4. Rotate the blade 180° and measure the distance between the other blade tip and the flat ground surface.
  5. Install a new blade if the difference between the two measurements is more than 3 mm (1/8 in).
  6. Repeat for all blades.

Important notes:

  • Blades are sharp; always wear gloves when handling blades or working near blades.
  • Replace blades if defective; never straighten or weld them.

How do I service the mower blades?

  1. Park the machine safely.
  2. Raise the mower deck to gain access to the mower blades; if necessary, remove the mower deck.
  3. Block the mower blade with a piece of wood to prevent it from spinning.
  4. Loosen and remove the nut (A), washer (B), and blade ©.
  5. Inspect the blades; sharpen, balance, or replace the blades as necessary.

Important notes:

  • Rotating blades are dangerous.
  • Before adjusting or servicing the mower, disconnect the spark plug wires or battery negative (-) cable to prevent the engine from starting accidentally.
  • Always wear gloves when handling mower blades or working near blades.

How do I install mower blades?

  1. Position the mower blade © with the cutting edge towards the ground.
  2. Align the splined center hole in the blade with the splined spindle shaft (D) and put the blade onto the mower spindle shaft.
  3. Install the washer, with the cupped side towards the blade, and install the nut to secure the blade onto the splined spindle shaft.
  4. Block the mower blade with a piece of wood to prevent spinning and tighten the nut.
  5. Using a 15/16 in socket, tighten the 5/8 in blade nut to specifications. Mower Deck Blade Nut—Torque: 88 N·m (65 lb·ft)

How do I sharpen the blades?

  • Sharpen blades with a grinder, hand file, or electric blade sharpener.
  • Keep the original bevel (A) when grinding.
  • The blade cutting edge (B) should meet specifications. Mower Blade Cutting Edge—Distance: 0.40 mm (1/64 in)
  • Balance blades before installing.

Important notes:

  • Blades are sharp; always wear gloves when handling blades or working near blades.
  • Always wear safety eye protection when grinding.

How do I balance the blades?

  1. Clean the blade.
  2. Put the blade on a nail in a vise and turn the blade to a horizontal position.
  3. Check the balance; if the blade is not balanced, the heavy end of the blade will drop.
  4. Grind the bevel of the heavy end; do not change the blade bevel.

Important notes:

  • Blades are sharp; always wear gloves when handling blades or working near blades.

How do I service the battery safely?

  • Do not smoke or have an open flame near the battery.
  • Wear eye protection and gloves.
  • Do not allow direct metal contact across battery posts.
  • Remove the negative cable first when disconnecting.
  • Install the negative cable last when connecting.

Important notes:

Battery posts, terminals, and related accessories contain lead and lead components, chemicals known to the State of California to cause cancer and reproductive harm; wash hands after handling. The battery produces a flammable and explosive gas, so take the precautions listed above to prevent the battery from exploding.

How do I remove the battery?

  1. Park the machine safely and lift the hood.
  2. Disconnect the negative (-) battery cable (A).
  3. Push the red cover (B) away from the positive (+) battery terminal and remove the cable © from the battery.
  4. Remove the battery strap (D) from the C type clip (E) on the front left side of the battery tray.
  5. Remove the battery.

How do I install the battery?

  1. Place the battery into the battery tray.
  2. Insert the battery strap (A) into the clip (B) between the beads on the strap.
  3. Connect the positive (+) cable © to the positive (+) battery terminal first, then the negative (-) cable (D) to the negative (-) battery terminal.
  4. Apply spray lubricant to the terminal to help prevent corrosion.
  5. Slide the red cover over the positive battery terminal.

How do I clean the battery and terminals?

  1. Park the machine safely.
  2. Disconnect and remove the battery.
  3. Wash the battery with a solution of four tablespoons of baking soda to one gallon of water; be careful not to get the soda solution into the cells.
  4. Rinse the battery with plain water and dry.
  5. Clean the terminals and battery cable ends with a wire brush until bright.
  6. Install the battery.
  7. Attach the cables to the battery terminals, beginning with the positive cable, using washers and nuts.
  8. Apply spray lubricant to the terminal to prevent corrosion.

How do I use a booster battery?

  1. Connect the positive (+) booster cable to the booster battery (A) positive (+) post ©.
  2. Connect the other end of the positive (+) booster cable to the disabled vehicle battery (B) positive (+) post (D).
  3. Connect the negative (–) booster cable to the booster battery negative (–) post (E).
  4. Connect the other end (F) of the negative (–) booster cable to a metal part of the disabled machine engine block away from the battery.
  5. Start the engine of the disabled machine and run the machine for several minutes.
  6. Carefully disconnect the booster cables in the exact reverse order: negative cable first and then the positive cable.

Important notes:

  • Do not smoke or have an open flame near the battery.
  • Wear eye protection and gloves.
  • Do not jump-start or charge a frozen battery; warm the battery to specification. Battery—Temperature: 16°C (60°F)
  • Do not connect the negative (-) booster cable to the negative (-) terminal of the discharged battery; connect at a good ground location away from the discharged battery.
  • Electric charges from the booster battery damage machine components; do not install the negative booster cable to the machine frame, only to the engine block.
  • Install the negative booster cable away from moving parts in the engine compartment, such as belts and fan blades.

How do I replace the headlight bulb?

  1. Park the machine safely.
  2. Lift the hood.
  3. Turn the bulb socket (A) 1/4 turn counterclockwise to remove.
  4. Replace the defective bulb with a new bulb.
  5. Insert the bulb socket into the housing, push in, and turn 1/4 turn clockwise to install.
  6. Lower the hood.

How do I replace the fuse?

  1. Park the machine safely.
  2. Lift the hood.
  3. Pull the defective fuse (A) out of the socket.
  4. Check the metal clip in the fuse window and discard the fuse if the clip is broken.
  5. Push the new 20 A fuse into the socket.
  6. Lower the hood.

What type of fuel should I use?

Use regular grade unleaded fuel with an octane rating of 87 octane or higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE reformulated fuel are acceptable. Do not use fuel or additives containing methanol, as engine damage can occur.

Important notes:

Using stale, contaminated, or improper fuel can result in engine and fuel system damage; repairs caused by stale, contaminated, or improper fuel are not covered by warranty.

How should I handle and store fuel?

  • Always use fresh, clean fuel that is purchased in a quantity that can be used within approximately 30 days; fuel stabilizer should always be added to the fuel each time fuel is purchased; add the stabilizer before filling the fuel container to ensure proper mixing. Such practice helps prevent engine performance problems and allows fuel storage in the machine all year without draining.
  • Store fuel in plastic containers to reduce condensation; make sure that the cap on the fuel container is tight to reduce fuel contamination and evaporation. For best fuel storage life, use a self-sealing gas can.
  • Fuel is blended to give the best seasonal performance; to avoid engine performance problems such as hard starting or vapor lock, use in-season fuel. Use fuel during warm weather that was purchased during that season, and use fuel during cold weather that was purchased during that season.
  • Fuel can become stale in machines with engines that are used seasonally or infrequently during a season; stale fuel can produce varnish and plug carburetor or EFI components, which can affect engine performance.
  • Keep the fuel storage container tightly covered and in a cool area out of direct sunlight; fuel can break down and degrade if not sealed properly or exposed to sun and heat.
  • Condensation may collect in the fuel tank because of a variety of operating or environmental conditions and, over time, may affect your machine’s operation; fill the machine fuel tank at the end of the day.

How do I fill the fuel tank?

  1. Park the machine safely.
  2. Allow the engine to cool.
  3. Remove any trash from the area around the fuel tank cap.
  4. Remove the fuel tank cap slowly to allow any pressure built up in the tank to escape.
  5. Fill the fuel tank only to the bottom of the filler neck; do not overfill.
  6. Install the fuel tank cap and turn the cap until it clicks.

Important notes:

  • Shut the engine off before filling the fuel tank.
  • Allow the engine to cool before refueling.
  • Do not smoke while handling fuel.
  • Keep fuel away from flames or sparks.
  • Fill the fuel tank outdoors or in a ventilated area.
  • Clean up spilled fuel immediately.
  • To prevent static electric discharge, use a clean, approved non-metal container.
  • Dirt and water in fuel causes engine damage; clean dirt and debris from the fuel tank opening and use clean, fresh, stabilized fuel.
  • To keep condensation out of the fuel tank, fill the fuel tank at the end of operation each day.
  • If using a funnel, make sure it is plastic and has no screen or filter.

How do I lift the machine?

  1. Park the machine safely.
  2. Safely lift the rear of the machine at the machine frame point (A) and place jackstands or other stable supports onto the transaxle locations (B) where mounting bolts for the frame come through.
  3. If only lifting the rear of the machine, block the front wheels remaining on the ground to avoid movement of the machine.
  4. Safely lift the front of the machine at the machine frame point © and place jackstands or other stable supports under the frame on each side at location (B).
  5. If only lifting the front of the machine, block the rear wheels remaining on the ground to avoid movement of the machine.
  6. To lower the machine, lift the front and/or rear of the machine and remove the jackstands or supports; lower the machine.

Important notes:

  • Use a safe lifting device rated for the load to be lifted.
  • Lower the machine onto jackstands or other stable supports and block the wheels before servicing.

CLICK HERE TO DOWNLOAD JOHN DEERE S130 (01) PDF MANUAL

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