FREE ENGLISH ICOM IC-F6023 (01) PDF USER GUIDE

FREE ENGLISH ICOM IC-F6023 (01) PDF USER MANUAL

FREE ENGLISH ICOM IC-F6023 (01) PDF OWNER GUIDE

FREE ENGLISH ICOM IC-F6023 (01) PDF OWNER MANUAL

FREE ENGLISH ICOM IC-F6023 (01) PDF REFERENCE GUIDE

FREE ENGLISH ICOM IC-F6023 (01) PDF INSTRUCTION GUIDE

FREE ENGLISH ICOM IC-F6023 (01) PDF REFERENCE MANUAL

FREE ENGLISH ICOM IC-F6023 (01) PDF INSTRUCTION MANUAL

FREE ENGLISH ICOM IC-F6023 (01) PDF OPERATING INSTRUCTIONS


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What precautions should be taken regarding the power supply for the transceiver?

  • NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than specified. This will ruin the transceiver.
  • DO NOT reverse the polarities of the power supply when connecting the transceiver.
  • DO NOT open the transceiver until the transceiver is disconnected from its power source.
  • DO NOT keep power ON for a long time when the transceiver is defective.

What are the environmental precautions for the transceiver?

DO NOT expose the transceiver to rain, snow or any liquids.

What is the maximum RF signal level that can be applied to the antenna connector?

DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceiver’s front-end.

What information is needed when ordering replacement parts?

Be sure to include the following four points when ordering replacement parts:
  1. 10-digit Icom parts numbers
  2. Component name
  3. Equipment model name and unit name
  4. Quantity required
Example:
  • 1110003491 S.IC TA31136FNG IC-F6022 MAIN UNIT 5 pieces
  • 8820001210 Screw 2438 screw IC-F6023 Top cover 10 pieces

What are the general repair notes for this transceiver?

  1. Make sure that the problem is internal before disassembling the transceiver.
  2. DO NOT open the transceiver until the transceiver is disconnected from its power source.
  3. DO NOT force any of the variable components. Turn them slowly and smoothly.
  4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments.
  5. DO NOT keep power ON for a long time when the transceiver is defective.
  6. DO NOT transmit power into a Standard Signal Generator or a Sweep Generator.
  7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a Deviation Meter or Spectrum Analyzer when using such test equipment.
  8. READ the instructions of test equipment thoroughly before connecting a test equipment to the transceiver.

How do I disassemble the transceiver?

  1. Unscrew 4 screws from the top cover, and remove the top cover.
  2. Disconnect the flat cable and speaker cable.
  3. Unscrew 2 screws from the both sides, and remove the front panel in the direction of the arrow.
  4. Unscrew 9 screws from the MAIN UNIT.
  5. Unsolder total of 9 points; 3 points at the antenna connector, 6 points at the PA module. Use a solder remover.
  6. Take off the MAIN UNIT from the CHASSIS.

How do I install the optional UT-108R?

  1. Turn the transceiver power OFF, then disconnect the DC power cable.
  2. Unscrew 4 screws, then remove the bottom cover.
  3. Install the unit as shown in the diagram provided in the PDF. Ensure the unit is inserted correctly (check orientation).
  4. Recover the bottom cover, screws and DC power cable.
NOTE: Be sure that the unit is inserted correctly.

How do I install the optional OPC-1939?

  1. Turn the transceiver power OFF, then disconnect the DC power cable.
  2. Unscrew 4 screws, then remove the bottom cover.
  3. Cut off the bushing as in the illustration provided in the PDF when installing the optional OPC-1939.
  4. Install the cable as shown in the diagram provided in the PDF.
  5. For AF output: Cut or short the patterns on the PCB as shown in the diagram.
  6. For modulation input: Short the pattern on the PCB as shown in the diagram.
  7. Recover the bottom cover, screws and DC power cable.
NOTE: Be sure to recover the patterns when you remove the optional product. Otherwise no TX modulation or AF output is available. Use a solder remover to remove solder bridges if needed.

How do I install the optional UT-109R or UT-110R?

  1. Turn the transceiver power OFF, then disconnect the DC power cable.
  2. Unscrew 4 screws, then remove the bottom cover.
  3. Cut the pattern on the PCB at “MIC” and “DISC” as shown in the diagram provided in the PDF.
  4. Install the unit as shown in the diagram. Ensure the unit is inserted correctly (check orientation).
  5. Recover the bottom cover, screws and DC power cable.
NOTE: When attaching the unit, be sure that the unit is inserted correctly. NOTE: Be sure to recover the patterns when you remove the optional product. Otherwise no TX modulation or AF output is available. Use a solder remover to restore cut patterns if needed.

What are the port allocations for the CPU (FRONT UNIT; IC1)?

Pin No. Port Name Description
1-3 KR1-KR3 Input ports for dealer-programmable keys.
4-8 KS0-KS4 Output ports for dealer-programmable keys.
10 CCS Outputs chip-select signal to the attached optional unit.
19-21 CENCO-CENC2 Output ports for CTCSS/DTCS signal.
23 DUSE Frequency response of tone filter (FRONT UNIT; IC5) switching signal. “Low”=While transmitting.
24 IPTT PTT input from connected microphone. “Low”=PTT is pushed.
25 HANG Microphone on/off hook detect. “Low”=The microphone is off hook.
30 PLST Outputs PLL strobe signal to the PLL IC (MAIN UNIT; IC4, pin 11).
34 ULCK Input port for PLL unlock detect signal from the PLL IC (MAIN UNIT; IC4, pin 7). “Low”=While the PLL circuit is unlocked.
39 DSDA Outputs serial data to the D/A converter (MAIN UNIT; IC20, pin 6).
43 SENC Outputs DTMF signals to the LPF (FRONT UNIT; IC5, pin 3).
44 BEEP Outputs beep sounds to the LPF (FRONT UNIT; IC5, pin 7).
45 SDEC Input port for DTMF signals.
46 CDEC Input port for CTCSS/DTCS signals.
48 BATV Input port for power supply voltage.
49 LVIN Input port for VCO lock voltage.
50 RSSI Input port for receive signal strength level signal from the IF IC (MAIN UNIT; IC1, pin 12).
51 TEMP Voltage divided by thermal register (MAIN UNIT; R209) and R210. (temperature monitor)
52 AFVI [VOL] dial (FRONT UNIT; R14) input. (divided voltage of 5V line)
59 RES Input port for CPU reset signal from the reset IC (FRONT UNIT; IC2, pin 1). “Low”=When the CPU is reset.
69 CSFT Outputs CPU clock shift signal to the clock frequency shift switch (FRONT UNIT; D6).
71 DAST Outputs strobe signal to the D/A converter (MAIN UNIT; IC18, pin 7).
72 IGSW/DIM • Ignition SW control input. Or • Dimmer control input.
75 NOIS Input port for noise signal from the IF IC (MAIN UNIT; IC1, pin 13).
79 CLO Cloning data output.
80 CLI Cloning data input.
82 ESDA Outputs serial data to the EEPROM (FRONT UNIT; IC3, pin 5).
85 ESCL Outputs clock signal to the EEPROM (FRONT UNIT; IC3, pin 6).
86 PWON Transceiver’s power control. “High”=Power ON.
91 LSO Outputs serial data to the LCD driver (FRONT UNIT; IC6, pin 48).
92 LSCK Outputs clock signal to the LCD driver (FRONT UNIT; IC6, pin 47).
93 LCS Outputs chip-enable signal to the LCD driver (FRONT UNIT; IC6, pin 46).
94 LINH Outputs display inhibit signal to the LCD driver (FRONT UNIT; IC6, pin 45).
95 LIGT2 Outputs LCD backlight control signal to the backlight LEDs (FRONT UNIT; DS1-9) driver (FRONT UNIT; Q5). “High”=While the backlight is ON.
98 SCK Outputs serial clock signal to the PLL IC (IC4, pin 9) and D/A converters (IC17, pin 3/IC18, pin 8/ IC20, pin 7).
99 SO Outputs serial data to the PLL IC (IC4, pin 9) and D/ A converters (IC17, pin 3/IC18, pin 8/IC20, pin 7).
100 KRO Input ports for dealer-programmable keys.

What are the port allocations for the EXPANDER (MAIN UNIT; IC17)?

Pin No. Line Name Description
1 EXST Strobe (load enable) input.
2 SO Serial data input.
3 SCK Serial clock input.
4 RXC T8V, R8V lines and RX VCO ON/OFF control.
5 AFON AF mute SW (Q35) control. “Low”=Mute
6 NWC • RX band width switching signal to the 2nd IF filter SW (D56, 57). “Low”=Narrow mode
• RX band width switching signal to the phase shifter SW (Q5). “Low”=Wide mode
7 RMUT Outputs AF mute signal to the analog switch (IC3, pins 12, 13). “Low”=While the squelch is close or transmitting.
12 HORNO External device control. “Low”=Pin 6 of OPC-1939 (if connected) is “Low.”
13 TMUT Outputs transmit mute signal to the transmit mute switch (Q46). “High”=Transmitting is muted.

What are the functions of the D/A CONVERTER (MAIN UNIT; IC18)?

Pin No. Description
2, 3 MIC signal level adjustment.
4, 5 RX AF/MIC signal level adjustment.
16, 17 Tone signal level adjustment.
18, 19 Oscillation frequency control voltage to the reference frequency oscillator (X2).
20, 21 Modulation signal level adjustment.
22, 23 Beep sound loudness adjustment.
24, 25 Squelch threshold level adjustment.

What are the functions of the D/A CONVERTER (MAIN UNIT; IC20)?

Pin No. Line Name Description
1 T1 • While receiving: Tuning voltage to the tuned BPFs (D4, 21 and D8, 20).
• While transmitting: TX power level setting signal to the APC AMP (IC2).
2 T2 Tuning voltage to the tuned BPFs (D9, D10 and D19).
3 TLVA Oscillation frequency correcting voltage to the TX VCO (Q13, D16, 53, 64, 65).
4 RLVA Oscillation frequency correcting voltage to the RX VCO (Q14, D33, 52, 62, 63).

What equipment is required for the adjustment procedure?

EQUIPMENT GRADE AND RANGE
Cloning Software CS-F5020: Revision 1.0 or later
DC Power Supply Output voltage: 13.6 V DC except [EUR], 13.2 V DC [EUR]
Current capacity: 15 A except [EUR], 10 A [EUR]
Modulation Analyzer Frequency range: DC-600 MHz
Measuring range: 0 to ±10 kHz
Frequency Counter Frequency range: 0.1–600 MHz
Frequency accuracy: ±1 ppm or better
Sensitivity: 100 mV or better
RF Power Meter Measuring range: 0.1–30 W [25 W ver.], 0.1–60 W [45 W ver.]
Frequency range: 100–600 MHz
Impedance: 50 Ω
SWR: Better than 1.2 : 1
JIG Cable Modified OPC-1122U (USB type Cloning cable, requires jumper wire as shown in PDF)
Attenuator Power attenuation: 40 or 50 dB
Capacity: 30 W [25 W ver.], 60 W [45 W ver.]
External Speaker Input impedance: 4 Ω
Capacity: 5 W or more
Standard Signal Generator (SSG) Frequency range: 0.1–600 MHz
Output level: –20 to 90 dBμ (–127 to –17 dBm)
Oscilloscope Frequency range: DC–20 MHz
Measuring range: 0.01–20 V
AC Millivoltmeter Range: 10 mV to 10 V
Audio Generator Range: 300–3000 Hz / 1–500 mV

How do I set up the equipment for adjustment?

Connect the equipment as shown in the connection diagram in the PDF.
  • Connect the PC to the transceiver using the modified OPC-1122U JIG cable.
  • Connect the DC power supply to the transceiver’s DC cable.
  • Connect the RF Power Meter and Frequency Counter to the antenna connector via an Attenuator.
  • Alternatively, connect the Standard Signal Generator (SSG) to the antenna connector via an Attenuator (CAUTION: DO NOT transmit while SSG is connected).
  • Connect the Modulation Analyzer and Oscilloscope to the antenna connector via an Attenuator.
  • Connect the Audio Generator (set to 1 kHz, 40 mVrms, Sine wave) and AC Millivoltmeter to the JIG cable’s MIC/GND/PTT connections (use a 4.7µF capacitor in series with MIC).
  • Connect the External Speaker to the JIG cable’s SP/GND connections.
Use the CS-F5020 Cloning Software (Rev 1.0 or later). Before starting, clone the appropriate adjustment frequencies into the transceiver based on the band version (Low band: 400-470 MHz or High band: 450-512/520 MHz) as specified in the tables provided in the PDF. For F6022, ensure the correct bandwidth (Wide/Middle/Narrow) is selected for adjustments like Deviation, Modulation Balance, RX Sensitivity, and S-meter.

How do I adjust the Frequency (PLL Lock Voltage and Reference Frequency)?

Use the CS-F5020 Adjustment Utility window.
  1. Select an adjustment item using cursor [↑]/[↓] keys.
  2. Set or modify the value using [←]/[→] keys, then push [ENTER].
PLL Lock Voltage Adjustment ([RX LVA] / [TX LVA]):
  • RX LVA: Select Channel 1-1 (Receiving). Select the item [RX LVA]. Adjust the voltage (read from “LVIN” in the I/O Check window) using [←]/[→] keys until it is 1.3 V. Push [ENTER].
  • TX LVA: Select Channel 1-1 (Transmitting). Select the item [TX LVA]. Adjust the voltage (LVIN) using [←]/[→] keys until it is 1.5 V. Push [ENTER].
PLL Lock Voltage Verification:
  • Select Channel 1-2 (Receiving). Click [Reload (F5)] in the I/O Check window. Check the “LVIN” item. It should be between 3.2–4.2 V.
  • Select Channel 1-2 (Transmitting). Click [Reload (F5)]. Check the “LVIN” item. It should be between 2.8–3.8 V.
Reference Frequency Adjustment [REF]:
  • Select Channel 1-3.
  • Connect an RF power meter and loosely couple a frequency counter to the antenna connector.
  • Transmit.
  • Select the item [REF]. Adjust using [←]/[→] keys until the frequency counter reads:
    • 470.000000 MHz [Low band version]
    • 520.000000 MHz [High band version]
  • Push [ENTER].

How do I perform Transmit Adjustments (Output Power, Modulation Balance, Deviation)?

Use the CS-F5020 Adjustment Utility window. Follow general steps 1 & 2 from Frequency Adjustment. Connect an RF power meter, modulation analyzer, and oscilloscope to the antenna connector via an attenuator. Output Power [Power (Hi) / (L2) / (L1)]:
  • High Power: Select Channel 1-4. Transmit. Select [Power (Hi)]. Adjust using [←]/[→] to target power (25W or 45W depending on version). Push [ENTER].
  • Low 2 Power: Select Channel 1-5. Transmit. Select [Power (L2)]. Adjust using [←]/[→] to target power (10W or 25W). Push [ENTER].
  • Low 1 Power: Select Channel 1-6. Transmit. Select [Power (L1)]. Adjust using [←]/[→] to target power (2.5W or 4.5W). Push [ENTER].
Modulation Balance [BAL]:
  • Select Channel 1-7.
  • No audio signals applied to the JIG cable.
  • Set modulation analyzer: HPF OFF, LPF 20 kHz, De-emphasis OFF, Detector (P-P)/2.
  • Transmit.
  • Select [BAL]. Adjust using [←]/[→] until the oscilloscope shows a square waveform. Push [ENTER].
Deviation Preparation:
  • Connect an audio generator to the JIG cable (1.0 kHz, 40 mVrms).
  • Set the modulation analyzer to the same condition as for Modulation Balance.
Deviation (Narrow) [MOD N]:
  • Select Channel 1-8. Transmit. Select [MOD N]. Adjust using [←]/[→] until deviation is ±2.05 to ±2.15 kHz. Push [ENTER].
Deviation (Wide) [MOD Ratio]:
  • Select Channel 1-9. Transmit. Select [MOD Ratio]. Adjust using [←]/[→] until deviation is ±4.05 to ±4.15 kHz. Push [ENTER].
Deviation (Middle) [MOD Ratio] ([EUR] only):
  • Select Channel 1-10. Transmit. Select [MOD Ratio]. Adjust using [←]/[→] until deviation is ±3.25 to ±3.35 kHz. Push [ENTER].
CTCSS/DTCS Deviation [CTCSS/DTCS]:
  • Select Channel 1-11.
  • No audio signals applied to the JIG cable.
  • Set modulation analyzer as for Modulation Balance.
  • Transmit.
  • Select [CTCSS/DTCS]. Adjust using [←]/[→] until deviation is ±0.65 to ±0.75 kHz. Push [ENTER].

How do I perform Receive Adjustments (Sensitivity, S-Meter, Squelch)?

Use the CS-F5020 Adjustment Utility window. Follow general steps 1 & 2 from Frequency Adjustment. Connect an SSG to the antenna connector via an attenuator. NOTE: When “RECEIVE SENSITIVITY” is re-adjusted, “S-METER” must be re-adjusted too. Receive Sensitivity [BPF T1 / BPF T2]: (Automatic adjustment)
  • Select Channel 1-12 (Receiving).
  • Connect SSG and set:
    • Frequency: 400.100 MHz [Low band] or 450.100 MHz [High band]
    • Level: +20 dBμ† (–87 dBm)
    • Modulation: 1 kHz
    • Deviation: ±3.0 kHz (except [EUR]: ±2.4 kHz)
  • Select item [BPF T1], push [ENTER].
  • Select item [BPF T2], push [ENTER].
NOTE: “RECEIVE SENSITIVITY” MUST be adjusted before “S-METER.” S-Meter [RSSI S3 Level / S1 Level]: (Automatic adjustment)
  • S3 Level: Select Channel 1-13 (Receiving).
  • Connect SSG and set:
    • Frequency: 400.100 MHz [Low band] or 450.100 MHz [High band]
    • Level: +23 dBμ† (–84 dBm)
    • Modulation: 1 kHz
    • Deviation: ±3.0 kHz (except [EUR]: ±2.4 kHz)
  • Select item [RSSI S3 Level], push [ENTER] to store the adjust value for S3 level.
  • S1 Level: Continue on Channel 1-13 (Receiving).
  • Set SSG Level: –7 dBμ† (–114 dBm).
  • Select item [RSSI S1 Level], push [ENTER] to store the adjust value for S1 level.
Squelch [SQL]: (Automatic adjustment)
  • Select Channel 1-14 (Receiving).
  • Connect SSG and set:
    • Frequency: 400.100 MHz [Low band] or 450.100 MHz [High band]
    • Level: –13 dBμ† (–120 dBm)
    • Modulation: 1 kHz
    • Deviation: ±3.0 kHz
  • Once close the squelch by increasing [SQL] value, then decrease the value to open the squelch.
  • Push [ENTER] to store the value.
†: The output level of the standard signal generator (SSG) is indicated as the SSG’s open circuit.

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