FREE ENGLISH FIREMAGIC 3279 (01) PDF USER GUIDE

FREE ENGLISH FIREMAGIC 3279 (01) PDF USER MANUAL

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FREE ENGLISH FIREMAGIC 3279 (01) PDF OWNER MANUAL

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FREE ENGLISH FIREMAGIC 3279 (01) PDF REFERENCE MANUAL

FREE ENGLISH FIREMAGIC 3279 (01) PDF INSTRUCTION MANUAL

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What should I do if I smell gas?

1. Shut off the gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or the fire department.

What are the general warnings for using this appliance?

  • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
  • Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For proper installation, refer to the installation instructions. For assistance or additional information, consult a qualified professional service technician, service agency, or the gas supplier.
  • All electrical outlets in the vicinity of the appliance must be properly grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever is applicable.
  • Keep all electrical-supply cords and fuel-supply hoses away from any heated surface.

What are the key operational safety points?

  1. The outdoor appliance and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. Maintain a minimum horizontal clearance of 18″ (in all directions) from combustible materials/items.
  2. Do not block the 1″ front air inlet along the bottom of the control panel. Proper airflow (front-to-back) MUST be maintained.
  3. The unit must be installed so that the required vent openings and surrounding area of the enclosure remain clear and free at all times.
  4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).
  5. Do not operate the burner with the cover in place.
  6. The flames on each burner burn evenly along the entire burner caps with a steady flame (mostly blue). If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the unit. Adjust the air shutter as needed.
  7. The in-line gas valve or gas cylinder valve must always be shut OFF when the unit is not in use.
  8. Wear gloves and use extreme caution whenever handling this product and its accessories as certain components have sharp edges that can cause personal injury.
  9. NEVER cover more than 75% of the cooking surface with griddles or pans. Overheating will occur, and burners will not perform properly when combustion heat is trapped below the cooking surface.
  10. FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death.
  11. IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. ALLOW THE FIRE TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH INSPECTION BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE.

What are the specific safety considerations when using Propane (LP) Gas?

  • Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately vented enclosure or recessed area.
  • If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the floor level, or the lowest point where gas could accumulate, will eliminate this danger. Refer to the ENCLOSURE / VENTILATION REQUIREMENTS section.
  • Observe all local codes.
  • DO NOT store a spare propane-gas cylinder under or near the enclosure.
  • FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
  • The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).
  • If a propane cylinder is installed inside the enclosure, specific guidelines must be followed (See relevant section in PDF).

What are the specific safety considerations when using Natural Gas?

  • Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.
  • If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the enclosure, or the highest point where gas could accumulate, will eliminate this danger. Refer to the ENCLOSURE / VENTILATION REQUIREMENTS section.
  • Observe all local codes.
  • FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

How should I safely operate the unit?

Every time you use the unit, make sure that:
  1. The area around the enclosure is clear and free from combustible materials, gasoline and flammable vapors/liquids.
  2. There is no blockage of the airflow through the vent openings located on the enclosure.
  3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.
DO NOT store any combustible materials, gasoline, and any other flammable vapors/liquids in the vicinity of the unit. Provide adequate clearance for servicing and operation.

What are the requirements for Propane Gas Cylinders and Connectors?

  • a. Condition: Propane-gas cylinders, valves, and hoses must be maintained in good condition. Replace if there is visible damage. Replace hose if cut or shows excessive abrasion/wear before use.
  • b. Cylinder Type: Use a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfill Prevention Device).
  • c. Dimensions/Specifications: Cylinder dimensions approx. 12″ (30.5 cm) diameter, 18″ (45.7 cm) high. Must meet U.S. D.O.T. or Canadian CAN/CSA-B339 specifications.
  • d. Features: Cylinder must have a collar to protect the valve and be arranged for vapor withdrawal.
  • e. Regulator/Hose: Must match Type I by ANSI Z 21.58/CGA 1.6 specification.
  • f. Valve Connection: Cylinder valve must have a Type I (Acme thread quick coupler) connection device.
  • g. Dust Cap: Use dust cap on cylinder valve outlet when not in use.
For Your Safety (Propane Cylinders):
  • a. DO NOT store a spare propane-gas cylinder under or near this appliance.
  • b. NEVER fill the cylinder beyond 80-percent full.
  • c. IF THE INFORMATION IN a. AND b. IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
  • Carefully inspect the hose assembly each time before the gas is turned on. Replace cracked or frayed hose immediately.
  • If storing indoors, disconnect and remove the cylinder. Store disconnected cylinders outdoors, out of reach of children, with valve plugs tightly installed. Do not store in a building, garage, or other enclosed area.

How do I connect and disconnect the Quick Coupler for Propane?

To connect: Press the hand nut on the regulator/hose assembly over the Acme thread fitting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug. Pliers or a wrench should not be necessary. Only use cylinders marked “propane”. To disconnect: Turn the hand nut counterclockwise until detached. Important: Before use, and each time the cylinder is reattached, check the hose for wear and all connections for leaks. Turn off unit valves, open the main cylinder valve, check connections with soapy water. Repair leaks before lighting. CAUTION: Always turn the propane cylinder main valve off after each use, and before moving or disconnecting. The valve must remain closed and cylinder disconnected when not in use, even if the coupler’s safety feature stops gas flow.

What are the ventilation requirements for all enclosures?

FOR YOUR SAFETY, you must provide openings for replacement air and ventilation (in case of possible leakage from gas connections or L.P. cylinders). Failure may result in fire or explosion. One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings MUST be created:
  • Size: Each opening must have a minimum of 10 sq. in. of free area. Openings must be equally sized (Total = 40 sq. in. free area.)
  • Top Openings (2): Must be in the side walls, at the top level, spaced at a minimum of 90 degrees. Begin 1″ or less below countertop level, end no more than 5″ below countertop level.
  • Bottom Openings (2): Must be in the side walls, at the floor level, spaced at a minimum of 90 degrees. Begin 1″ or less above floor level, end no more than 5″ above floor level.
  • Unobstructed: Openings must remain unobstructed. Maintain 6″ min. clearance between openings and items outside the enclosure, and 2″ min. clearance between openings and items inside the enclosure.
  • Clear Area: KEEP THE REQUIRED VENT OPENINGS AND SURROUNDING AREA OF THE ENCLOSURE CLEAR AND FREE AT ALL TIMES.
  • Communication: Ventilation openings in side walls shall not communicate directly with other enclosures of the outdoor cooking gas appliance.

Are there additional ventilation requirements when using an L.P. Cylinder inside the enclosure?

Yes, when a propane (L.P.) cylinder is installed inside the enclosure, the following additional guidelines MUST be followed:
  • Only a C.S.A. listed stainless steel connector can be connected to the unit.
  • The regulator/hose assembly from the cylinder connects ONLY to the flex connector. DO NOT connect the regulator/hose assembly directly to the unit. An adapter is required.
  • A non-combustible heatshield must protect the regulator/hose assembly and cylinder valve.
  • The cylinder must rest at least 2″ above the ground.
  • An additional vent opening is recommended in the access door near the cylinder and at the gas connection level (minimum 10 sq. in. of free area).
RHP offers an “access door with tank tray and louvers” which includes a heatshield, tray, and louvers to meet these requirements.

What are the overhead construction requirements?

A minimum 5 foot clearance is required between the countertop and any overhead construction. Overhead construction must be non-combustible.

What are the side and rear wall clearance requirements?

Your setup must meet one of the following minimum clearances:
  • A. Strictly Non-combustible Wall (e.g., brick): Minimum 4″ right, left, and rear clearance. (Allows proper ventilation, prevents overheating).
  • B. Protected Combustible Wall (e.g., non-combustible barrier like brick or metal stud with non-combustible substrate over combustible wall): Minimum 14″ right, left, and rear clearance. (4″ non-combustible material + 10″ additional clearance).
  • C. Combustible Wall: Minimum 18″ right, left, and rear clearance.

What is the required backsplash clearance?

If a non-combustible backsplash exists, it must have a minimum 4″ clearance from the rear of the unit for proper ventilation and to prevent overheating. This 4″ clearance must be met first before any non-combustible walls begin behind it.

What are the gas supply plumbing requirements and pressures?

  • Use rigid 1/2″ or 3/4″ black steel pipe or local code-approved pipe for natural gas or household propane systems.
  • Connect pipe to the required C.S.A.-approved stainless-steel flex connector (attached). An NPT adapter is provided for 1/2″ pipe.
  • DO NOT use a rubber hose within the unit enclosure.
  • Use joint compounds resistant to all gasses on male pipe fittings (except flare fittings). Tighten joints securely.
  • If using 1/2″ pipe for natural gas, it should be no longer than 20′.
  • A shut-off valve (not included) is required within 6 feet of the unit.
  • Gas Pressures:
    • Natural Gas: Normal 7″ w.c. (minimum 5″, maximum 10 1/2″).
    • Propane Gas: Normal 11″ w.c. (minimum 10″, maximum 13″).

What are the model specifications?

Table 1 – Product Specifications
Double Sideburner 3281Single Sideburner 3279
Main burner quantity21
N/P orifice drill size#51 / #58#51 / #58
Supply voltage9 V (one 9V battery)
Table 2 – Dimensions
Height (A) (Top to bottom) Top of hanger to bottom of unitWidth (Left to right)Depth (D) (Front to back) Maximum depth
Hanger to hanger (B)Control panel width (C)
Double Sideburner12″15 1/2″12 1/8″28.5″
Single Sideburner12″15 1/2″12 1/8″20″
Table 3 – Cutout Dimensions
Double SideburnerSingle Sideburner
Non-combustible enclosuresCombustible enclosuresNon-combustible enclosuresCombustible enclosures
ACountertop to unit bottom cut-out12″12″12″12″
BSide to side cut-out11-1/2″12″▲11-1/2″12″▲
CFront to back cut-out†22-3/4″23-1/4″▲14″14-1/2″▲
DControl panel width cut-out‡12-5/8″12-5/8″12-5/8″12-5/8″
▲ The increased dimensions for combustible enclosures allow for a required air gap along the sides and rear of the unit. See COMBUSTIBLE ENCLOSURE CUT-OUT section for details. † Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit flush against). See SUBSTRATE section. ‡ Only applicable for enclosures that have countertops with an overhang.

What are the requirements for combustible enclosure cut-outs?

This unit may be installed into combustible framing (e.g., wood) provided there is a minimum of a 1/2″ airspace between ALL sides of the unit and any combustible material. Maintain this air gap all the way down (sides and rear) below the countertop.

How does substrate on the enclosure front wall affect installation?

When adding substrate (tiles, stone, etc.) to the enclosure front wall:
  • Substrate Behind Control Panel: The total “front to back” dimension of the substrate + countertop cutout must equal Dimension C (from Table 3) if the substrate sits flush behind the control panel.
  • Substrate Alongside Control Panel: Additional substrate alongside the control panel doesn’t affect Dimension C, but a 1/4″ clearance on each side (like an overhang) and below the control panel is required.

What are the replacement parts?

ItemDescriptionDouble Sideburners 3281 Series Part No.Qty.Single Sideburners 3279 Series Part No.Qty.
1.Sideburner lid3281-0713279-071
2.Porcelain cast iron cooking grid3529135501
orStainless steel cooking grid3529-S13550-S1
3.Burner assembly (w/ burner pipe)3279-3223279-321
4.Burner cap (only)3279-3623279-361
5.Control panel23281-05123279-051
6.Valve manifold assembly3281-2213279-221
7.Control knob3016230161
8.Convertible regulatorPR-41PR-41
9.Igniter assembly3199-4313199-431
10.Natural gas orifice*3001-51-123001-511
11.Propane gas orifice*3001-58-123001-58-11
* Not shown

How do I connect the gas supply for household propane or natural gas units?

CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure. WARNING: A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance enclosure.
  1. Connect a 1/2″ flex connector (not included) to the adapter found underneath the unit and route the other end to the gas-supply stub.
  2. Turn OFF the gas supply at the source.
  3. A shut-off valve is required within 6 feet of the unit.
    • If shut-off valve is connected to end of gas supply stub: Connect the flex connector to the shut-off valve. Tighten securely.
    • If shut-off valve is installed in-line: Install the supplied flare adapter to the gas supply using a pipe joint compound resistant to all gasses. Tighten securely. Connect the flex connector to the flare adapter. Tighten securely.
  4. Turn all burner control knobs to the OFF position. Turn the gas supply on. Carefully check all gas connections for leaks with a brush and half-soap/half-water solution before lighting. NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
  5. Close the shut-off valve.

How do I connect the gas supply for propane cylinders?

For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE GAS CYLINDERS. Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the ENCLOSURE/VENTILATION REQUIREMENTS section MUST be followed.

How do I position the burner caps?

Place the burner cap(s) centered over the burner(s). Ensure that the cap(s) rest securely in place.

How do I install the cooking grid?

Carefully place the cooking grid onto the front and rear grid rests of the unit.

How do I install the burner lid?

Carefully place the lid over the cooking grid area of the unit. It is recommended to keep the lid on when the unit is not in use. Do not operate the unit with the lid in place.

What should I check before initial use?

Ensure that:
  • The unit has been properly installed and leak tested by a qualified professional service technician and as instructed in this manual.
  • You have read and understand all of the information in this manual.

What should I check before each use?

Ensure that:
  • You smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut off the gas supply and contact a qualified professional service technician or the gas supplier for inspection.
  • The required vent openings and surrounding area of the unit enclosure are clear at all times.
  • The cooking area is clean.
  • You inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use.

What are the key points for safe operation?

  • The unit becomes HOT during use.
  • NEVER touch any part of the cooking area or surrounding hot surfaces with bare hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.
  • Always keep your face and body as far from the unit as possible during use. Avoid wearing loose-fitting clothing as they could ignite.
  • NEVER leave the unit unattended during use.
  • NEVER cover more than 75% of the cooking grid surface with griddles or pans to prevent overheating.

How do I operate the sideburner?

1. Light the unit per the LIGHTING INSTRUCTIONS section. 2. Turn the control knob(s) to the HI-LIGHT position, place cookware over the burner and allow the cookware to preheat as needed until desired cooking temperature is reached. 3. Place your ingredients on the cookware and cook as desired. Monitor the flames and temperature, and adjust the heat setting if necessary. 4. See the sections below and the following pages for all other information regarding use.

How do wind conditions affect operation?

Proper airflow (front-to-back) MUST be maintained for the unit to perform as it was designed. When using the unit in windy conditions, the wind can disrupt the airflow and cause overheating.

What should I do after each use?

5. Clean off any food particles and grease from the stainless steel surfaces once the unit has completely cooled. 6. Cover the unit. (Refer to SERVICING AND CLEANING section for additional cleaning).

How do I light the sideburner using the electronic ignition?

Note: Electronic lighting requires an installed 9-volt battery with a good charge. Do NOT turn on more than one valve at a time for electronic lighting. 1. Open lid(s) or remove cover(s) from burner(s) to be lit. 2. Turn all gas control knob(s) to their OFF position(s). 3. Turn on the gas at its source. 4. Depress the desired control knob for 5 seconds, then, while pressing turn it counterclockwise to the HI LIGHT position. Once the burner lights, release the knob. CAUTION: If a burner does not light within five (5) seconds of turning on the control knob, depress the knob and turn it to the OFF position. WAIT FIVE (5) MINUTES before repeating step 4. If you smell gas, follow the instructions on the cover of this manual. If the burners still do not light after several attempts, refer to the instructions for manual lighting. 5. If equipped (double sideburner), repeat step 4 for the second burner to be lit.

How do I light the sideburner manually?

CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt. 1. Follow steps 1 through 3 from the electronic lighting instructions (Open lid, Knobs OFF, Gas ON at source). 2. Insert either a burning long-barrel butane lighter, a burning long-stem match, or a burning match held by a wire extension holder through the cooking grid opening to the burner. Hold the flame against the edge of the burner. 3. While holding the match or lighter flame next to the burner, depress the control knob and while pressing turn it counterclockwise to the HI LIGHT position. Remove the lighter or match when the burner lights, and release the control knob. 4. If the burner does not light within five (5) seconds of turning the control knob, immediately depress the knob and turn the valve to OFF. WAIT FIVE (5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

What should I know when using a portable propane tank regarding lighting?

Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/flame at the burners if operating and lighting instructions are not followed exactly (See important note in the TROUBLESHOOTING section for more details.)

How do I shut off the unit?

To shut off the unit, depress each valve control knob and while pressing turn it clockwise to the OFF position. Always close the valve from the gas supply after each use of the unit.

What are the general warnings for servicing and cleaning?

  • Prior to servicing or cleaning make sure the unit is completely cool, the control knobs are turned to the OFF position, and the gas supply is shut off.
  • Wear appropriate gloves and safety glasses during any servicing or cleaning.
  • DO NOT spray any cleaner or liquids on the unit when hot.
  • The unit MUST be cleaned regularly to prevent grease build-up and other food deposits. A clean and well maintained unit prevents the risk of grease build-up and grease fires.
  • Verify proper operation after servicing or deep cleaning.

How do I clean the sideburner before each use?

1. Inspect and clean the exterior surfaces of the unit: With a cool sideburner, clean any dust, grease, splatter, or spills as needed with a damp clean cloth.

How do I clean the sideburner after each use?

1. Clean the burner area and cooking grids: With a cool sideburner, clean any dust, grease, splatter, or spills as needed with a damp clean cloth. If needed, use a grill brush to clean the cooking grids of any residue. 2. Cover your sideburner: Once the sideburner is dry and cool, place the sideburner lid and cover your sideburner with a vinyl cover.

How do I perform a deep clean (twice a year or as needed)?

1. Interior of sideburner (burner area): a. With a cool unit, remove the sideburner lid, cooking grid, burner caps, and burners. Clean all components in a soapy water solution, rinse, dry, and set aside. For tough deposits and burner ports, a copper pad can be used. (Refer to parts list and BURNER REMOVAL section as needed). Important: The burner ports MUST be kept clean to ensure proper ignition and operation. b. Use a grill cleaner and a copper pad to scrub the burner area. Fire Magic grill cleaner is recommended. Follow instructions provided with the grill cleaner. Wipe down the entire surface of the burner area with a wet, clean, heavy-duty rag. Remove all cleaner. c. Re-install all components removed during this process. 2. Exterior of sideburner (lid and control panel): With a cool unit, use a grill cleaner (or a soapy water solution) and a clean cloth to remove grease and dirt from the lid and control panel. For tough deposits, a copper pad can be used. Always wipe with the grain. Rinse and dry completely. Then follow up with a stainless steel cleaner and a clean cloth. If this routine cleaning is not performed, the stainless steel may become dull and develop surface rust. If left uncleaned, significant damage and pitting may occur. Important: DO NOT use steel wool, any other metal tools, or any other cleaners/chemicals to clean the exterior other than recommended above. Such items promote rust. Note: Due to the nature of stainless steel, temperatures produced by the cooking process will cause discoloration. This can be reduced by routine cleaning.

Are there special cleaning considerations for environments high in salt, chloride, or other corrosive chemicals?

Yes. When installed in a corrosive environment (near ocean, poolside, etc.), the sideburner is more susceptible to corrosion and MUST be maintained/cleaned more frequently.
  • DO NOT store any corrosive chemicals (chlorine, hydrochloric acid, fertilizer, etc.) near your stainless steel unit.
  • DO NOT allow any corrosive materials (masonry dust, debris, etc.) to settle on your stainless steel unit.
  • Under these conditions, the sideburner exterior MUST be cleaned at least monthly. Inspect your unit often and clean accordingly.

How should I protect my sideburner?

In addition to the supplied sideburner lid (placed first), an optional vinyl cover will protect your sideburner when not in use. Install the cover on a cool and dry sideburner. DO NOT cover a damp sideburner. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present (covering a damp sideburner can cause surface rust). Ensure that the INSIDE of the cover is DRY before putting it back on the sideburner.

How do I check or convert the gas regulator setting?

CAUTION: Ensure unit is cool and isolated from gas/electrical supplies. Use caution and hand protection. The gas regulator must be set for the gas type used. 1. Remove the cap in the center of the regulator. 2. Hold the cap vertically. The letters at the bottom of the plastic stalk indicate the current gas type setting (e.g., LP for propane, N or NAT for natural gas). 3. If the text does not match the gas type connected, remove the stalk from the cap, invert it, and replace it into the center of the cap. 4. Replace the cap on the regulator, screwing down until snug.

How do I convert the gas type or check burner orifices?

CAUTION: Ensure unit is cool and isolated from gas/electrical supplies. Use caution and hand protection. When converting gas types, burner orifices must be replaced. See MODEL SPECIFICATIONS, Table 1 for correct orifice size. Important: Orifice must be fully inserted into the center of its opening. WARNING: HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-GAS ORIFICE IS USED WITH PROPANE GAS. Apply the conversion label (included at original shipping) next to the existing rating label after conversion. Steps: 1. Remove the sideburner lid, cooking grid, burner caps, and set aside. 2. Remove the control panel (See CONTROL PANEL REMOVAL section). 3. Remove the burners (See BURNER REMOVAL section). 4. Using a 3/8″ socket nut driver, remove the orifice from the orifice holder and check the number stamped on the orifice face. 5. If orifice change is necessary, replace with the correct size. Note: Start threading manually to protect manifold threads, then tighten with the nut driver. 6. Replace the sideburner tube over the orifice, aligning the burner over the electrode (careful not to detach wire). 7. Replace the burner retaining clip (underneath burner) and burner cap. 8. If equipped (double sideburner), repeat steps 4-7 for the second burner. 9. Replace the control panel and control knob(s). 10. Replace the grid and sideburner lid. Connect to the new gas supply (additional components may be needed). Be sure to leak test all connections.

How do I adjust the air shutter?

Air shutters are factory preset but may need adjustment due to altitude or local conditions. Proper flame should touch burner ports and be mostly blue. Adjust if flames are orange, “lazy”, or lift off ports. CAUTION: Do not touch the sideburner surrounding top area, as it will be hot while adjusting. 1. Remove the control panel (See CONTROL PANEL REMOVAL section). 2. Replace the control knob(s) back onto the valve stem(s). 3. Light the sideburner (See LIGHTING INSTRUCTIONS section). 4. Loosen the burner air shutter adjustment screw. Use a screwdriver tip to open or close the air shutter until flames appear blue and touch the burner ports. 5. Re-tighten the adjustment screw. 6. If equipped (double sideburner), repeat for the other burner air shutter. *If accessing the rear burner air shutter is difficult:* Shut down, remove the rear burner (when cool), adjust its air shutter to the same opening as the front burner. (See BURNER REMOVAL section). Reinstall rear burner properly. 7. Once adjustments are complete: ensure the unit is off, remove knobs, replace control panel and knobs.

How do I remove the control panel?

1. Turn the control knob(s) to OFF and turn off the gas supply. 2. Pull the control knob(s) from the stems and set aside. 3. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers (on left and right front face). Retain screws. 4. Carefully open the control panel by lifting and pulling from the frame. Important: Before fully removing, disconnect the battery holder assembly wires behind the control panel. Note: When reconnecting wires, apply a small amount of dielectric grease to the male connector. Important: During reinstallation, ensure control knob(s) are OFF before opening the gas shut-off valve.

How do I remove the burner?

1. Remove the sideburner lid, cooking grid, sideburner caps, and set aside. 2. Remove the control panel (See CONTROL PANEL REMOVAL section). 3. Reach up under the burner support and remove the burner retaining clip at the rear of the burner pipe. 4. Note how the burner tube is installed over the orifice for reference. 5. Carefully lift the burner up and out, clearing the ceramic electrode, and pull the burner tube away from the orifice (left side of unit). 6. To replace: slide the burner tube through the top opening, carefully slide it over the orifice, align burner over electrode (careful not to detach wire). Note: Orifices must be centered and completely inside burner gas inlets for safe function. 7. Replace the burner retaining clip (underneath burner). 8. Repeat as needed for other burner (if applicable). 9. Replace the control panel and all other components.

How do I replace the igniter battery?

1. Carefully pull out the existing 9-volt battery holder (right side of control panel). Note: May need to lift drawer slightly. 2. Disconnect the old battery from the connector, connect the new battery, and close the drawer.

Troubleshooting Guide

PROBLEMPOSSIBLE CAUSECORRECTION
Ignition system failure 1. Improper air shutter adjustment 1. Adjust air shutters.
2. Ignition wire disconnected 2. Reconnect wires into generator.
3. Igniter malfunction 3. Contact dealer for replacement.
4. Low gas pressure 4. Have gas company check the operating pressure at the unit.
5. Dead battery 5. Replace battery.
Insufficient heat / low flame 1. Burner ports clogged 1. Remove burners and clean out ports.
2. Improper air shutter adjustment 2. Adjust air shutters.
3. Using propane orifice for natural gas 3. Change orifices.
4. Low gas pressure/flame (natural) 4. Have a qualified professional service technician check for proper gas supply, setup, and pressure.
5. Low gas pressure/flame (propane) 5. Refill propane tank, or reset propane tank safety*: Shut off all valves (including propane tank) and follow lighting instructions exactly.
6. L.P. regulator hose cracked due to age 6. Replace L.P. regulator hose.
Uneven heating 1. Burner ports partially blocked by debris 1. Remove burners and clean out ports.
2. Small spiders or insects in burner 2. Inspect burners for spider webs or other debris that may block gas flow.
3. Improper air shutter adjustment 3. Adjust air shutters.
Burner goes out on LOW 1. Valve “Low” setting needs adjustment 1. Light burner on HIGH, immediately turn to LOW setting. Remove knob from valve and using a small flat screwdriver, slowly turn the adjustment screw in the stem, a little at a time (30° to 45°), in either direction, until the flame is approximately 1/4″ in height from burner ports.
Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/flame if operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shutoff is in effect: 1) Shut off all grill valves. 2) Shut off tank valve. 3) Open and close a main burner valve. 4) Open tank valve. 5) Follow the LIGHTING INSTRUCTIONS. If the problem persists, continue troubleshooting, or contact your local dealer or distributor.

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