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PDF Content Summary: ELGARE GLOBAL BATTERY PACK (GBP) MODEL GBP-1-102/GBP-2-102 T COPY OPERATION MANUAL RFURT 73-? TURUNCE ONLY D ELGAR ELECTRONICS CORPORATION 9250 Brown Deer Road) San Diego, CA 92921-2294 1-800-733-5427 Tel: (858) 450-0085 Fax: (858745842267 Email: sales@elgar.com http://www.elgar.com ©1994 by Elgar Electronics Corporation This document contains information proprietary to Elgar Electronics Corporation. The information contained herein is not to be duplicated or transferred in any manner without prior written permission from Elgar Electronics Corporation. March 18, 1994 Document No. M152102-01 Rev A ELGAR ONE-YEAR WARRANTY Elgar Electronics Corporation (hereinafter referred to as Elgar) warrants its products to be free from defects in material and workmanship. This warranty is effective for one year from the date of shipment of the product to the original purchaser. Liability of Elgar under this warranty shall exist provided that: • the Buyer exposes the product to normal use and service and provides normal maintenance on the product; Elgar is promptly notified of defects by the Buyer and that notification occurs within the warranty period; . the Buyer receives a Return Material Authorization (RMA) number from Elgar's Repair Department prior to the return of the product to Elgar for repair, phone 800-73-ELGAR (800-733-5427), ext. 2295; the Buyer returns the defective product in the original, or equivalent, shipping container; if, upon examination of such product by Elgar it is disclosed that, in fact, a defect in materials and/or workmanship does exist, that the defect in the product was not caused by improper conditions, misuse, or negligence; and, that Elgar QA seal and nameplates have not been altered or removed and the equipment has not been repaired or modified by anyone other than Elgar authorized personnel. This warranty is exclusive and in lieu of all other warranties, expressed or implied, including, but not limited to, implied warranties of merchantability and fitness of the product to a particular purpose. Elgar, its agents, or representatives shall in no circumstance be liable for any direct, indirect, special, penal, or consequential loss or damage of any nature resulting from the malfunction of the product. Remedies under this warranty are expressiy limited to repair or replacement of the product. CONDITIONS OF WARRANTY • To return a defective product, contact an Elgar representative or the Elgar factory for an RMA number. Unauthorized returns will not be accepted and will be returned at the shipper's expense. For Elgar products found to be defective within thirty days of receipt by the original purchaser, Elgar will absorb all ground freight charges for the repair, Products found defective within the warranty period, but beyond the initial thirty-day period, should be returned prepaid to Elgar for repair. Elgar will repair the unit and return it by ground freight pre-paid. Normal warranty service is performed at Elgar during the weekday hours of 7:30 am to 4:30 pm Pacific time. Warranty repair work requested to be accomplished outside of normal working hours will be subject to Elgar non-warranty service rates. Warranty field service is available on an emergency basis. Travel expenses (travel time, per diem expense, and related air fare) are the responsibility of the Buyer. A Buyer purchase order is required by Elgar prior to scheduling. A returned product found, upon inspection by Elgar, to be in specification is subject to an inspection fee and applicable freight charges. Equipment purchased in the United States carries only a United States warranty for which repair must be accomplished at the Elgar factory. Committed to ELGAR Committed to Quality...Striving for Excellence MMMW W YS ... wow . SAFETY NOTICE BEFORE APPLYING POWER to the System, verify that the Global Battery Pack (GBP) is properly configured for the user's particular application. Always ensure that facility ac input and dc input power to the GUPS unit is de energized prior to connecting or disconnecting the power cables between the GBP and the GUPS unit. WARNING HAZARDOUS VOLTAGES IN EXCESS OF 230 Vdc MAY BE PRESENT WHEN COVERS ARE REMOVED. QUALIFIED PERSONNEL MUST USE EXTREME CAUTION WHEN SERVICING THIS EQUIPMENT. CIRCUIT BOARDS AND OUTPUT VOLTAGES MAY ALSO BE FLOATING ABOVE (BELOW) CHASSIS GROUND. in normal operation, the operator does not have access to hazardous voltages within the chassis. However, depending on the user's application configuration, HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY may be normally generated on the output terminals. The Customer/User must ensure that the output power lines are properly labeled as to the SAFETY hazards and that any inadvertent contact with hazardous voltages is eliminated. Installation and servicing must be performed by QUALIFIED PERSONNEL who are aware of properly dealing with attendant hazards. This includes such simple tasks as fuse verification. Guard against risks of electrical shock during open cover checks by NOT TOUCHING any portion of the electrical circuits. Even when power is OFF, the batteries are a source of electrical energy. Use SAFETY GLASSES during open cover checks to avoid personal injury by any sudden component failure. Ensure that the ac power line ground is properly connected to the input connector or chassis of the GUPS unit. Similarly, other power ground lines including those to application and maintenance equipment MUST be properly grounded personnel and equipment safety. Always remove the battery module (also disconnect the ac and dc input power to the GUPS unit) prior to performing any internal servicing. The battery module weighs 48 lbs. (21.7 kg); ensure adequate support is provided when removing the module. GBP TABLE OF CONTENTS Page Warranty ...... Safety Notice ...... Table of Contents ....... .....ii SECTION I – GENERAL DESCRIPTION 1.1 1.2 1.3 INTRODUCTION GENERAL DESCRIPTION ....... SPECIFICATIONS ...... ..... 1-1 SECTION II – INSTALLATION .... 2-1 ล่ อ ง 2.1 2.2 2.3 2.4 2.5 2.6 2.7 INTRODUCTION ........ UNPACKING PRE-INSTALLATION INSPECTION ..... INSTALLATION. INSTALLATION/DIMENSIONAL DRAWING INPUT/OUTPUT CONNECTORS POWER CONNECTION ........... 2-1. 2-2 2-2 SECTION III - OPERATION AND MAINTENANCE 3.1 3.2 3.3 INTRODUCTION .. ........... 3-1 BATTERY INFORMATION, CARE AND HANDLING.........................3-1. BATTERY REPLACEMENT .. LIST OF FIGURES 2-1 2-2 2-3 ...... 2-4 GBP-1-102/GBP-2-102 (Front View, GBP-2-102 Shown)..... ....... 2-3 GBP-1-102/GBP-2-102 (Rear View).. GBP-1-102/GBP-2-102 (Top and Side Views) ....................... 2-5 LIST OF TABLES 2-1 2-2 2-3 3-1 GBP Connectors ... GBP Connector Pinout ..... ............. 2-2 CUIUI TITIVUL........................... Recommended Wire Gauge Selection Guide ............ ....... 2-9 Battery Storage Times .... ........ 2-2 SECTION 1 GENERAL DESCRIPTION GBP SECTION 1 - GENERAL DESCRIPTION 1.1 INTRODUCTION The Elgar Model GBP-1-102/GBP-2 102 are extended battery packs for the GUPS 2400 product family. The GBP 1-102 contains one battery module, and will double the backup time of the GUPS (with its one internal battery module). The GBP-2-102 contains two battery modules, and will triple the backup time of the GUPS. Multiple extended battery packs could be connected in parallel to further increase the backup time. Two connectors are provided on the rear of the GBP; they could be used either for connection to the GUPS or for connection of additional GBPs (the packs would be connected in a "daisy-chain" manner). There are no operator adjustments and no maintenance is necessary. 1.3 SPECIFICATIONS Battery Output Voltage: nominal. 192 Vdc, 1.2 GENERAL DESCRIPTION Battery Backup Time (including GUPS Battery Module): GBP-1-102: 10 minutes at 2400 VA, 0.8 pf and 25°C (77°F); GBP-2-102: 18 minutes at 2400 VA, 0.8 pf and 25°C (77°F). The Elgar Model GBP-1-102/GBP-2 102 have rack-mount enclosures that measure 7" (178 mm) high by 19" (483 mm) wide by 21" (533 mm) deep. They contain either one or two drawer mounted battery modules that are removable from the front of the units without use of tools. Battery Recharge Time (including GUPS Battery Module, following a discharge at 2400 VA, 0.8 pf and 25°C: GBP-1-102: 4 hours to 90% of backup time; GBP-2-102: 7 hours to 90% of backup time. These battery modules contain 96 series-connected cells, providing 192 Vdc output. The cells are maintenance free lead-acid technology, with a rating of 2.0 Vdc and 2,5 AH. The GBP-1-102 has a single series-connected string of cells, while the GBP-2-102 has two series-connected strings connected in parallel. The output of the extended battery pack is connected parallel with the battery bus of the GUPS; therefore, the batteries of the GBP are charged and discharged with the internal battery of the GUPS. Temperature: Operating: :0° to 40°C (32°F to 104°F); Non-Operating: -40°C to 66°C (-40°F to 149°F). Humidity: 5% to 95%, non-condensing. Altitude: Operating: 0 to 10,000 feet (0 to 3,048 meters); Non-Operating; 0 to 40,000 feet (0 to 12,192 meters). 1-1 GBP SECTION I - GENERAL DESCRIPTION Dimensions: Weight: Height: GBP-1–102: 67 lbs. (30 kg) 7" (178 mm) 21" (533 mm) Depth: GBP-2-102: 115 lbs. (52 kg) Width: 19" (483 mm). Fits standard RETMA rack. Removable Internal Battery Module: 48 lbs. (22 kg) SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 1-2 SECTION II INSTALLATION GBP SECTION 11 – INSTALLATION 2.1 INTRODUCTION The Elgar Models GBP-1-102/GBP-2 102 have been fully charged and tested prior to shipment. Therefore, they are ready for immediate use upon receipt. The enclosure is designed to be installed in a standard 19" (483 mm) RETMA rack or a transit case; pem-nuts are provided for mounting optional slides. If damage is not apparent until the unit is unpacked, a claim for concealed damage should be placed with the carrier. In addition, the shipping container(s) and filler material should be saved for inspection. Forward a report of damage to the Elgar Service Department. Elgar will provide instructions for repair or replacement of the instrument. The following checks should be made to ensure that the instrument was not damaged during shipment. If the unit needs to be returned to Elgar, suitable shipping containers and packing materials must be used. If proper packing material is not available, contact Elgar to provide containers and shipping instructions. WARNING 2.3 The GBP requires a minimum two person lift! PRE-INSTALLATION INSPECTION WARNING Hazardous voltages are present when operating this equipment. Read the "SAFETY" notices on page ii prior to performing installation, operation, or maintenance. Perform a visual inspection of the unit when it is removed from the shipping container. Check for shipping damage such as dents, scratches, distortion, and damaged connectors. If the unit or container(s) show signs of rough handling, remove the covers from the unit to ensure that no loose or broken components are evident. UNPACKING 2.4 INSTALLATION The GBP is 7" (178 mm) high and is designed to be installed in a standard 19" (483 mm) wide cabinet enclosure or a transit case. Perform a visual inspection of the shipping container prior to accepting the package from the carrier. If extensive damage to the shipping container is evident, a description of the damage should be noted on the carrier's receipt and signed by the driver of the carrier agent. 2-1 GBP SECTION || - INSTALLATION CAUTION 2.5 INSTALLATION/DIMENSIONAL DRAWING Refer to Figures 2-1 through 2-3 for information on GBP outline and mounting dimensions. Install the GBP adjacent to the GUPS unit so that both enclosures are at the same ambient temperature. This is necessary to ensure proper charging temperature compensation since the temperature is monitored in the GUPS unit. 2.6 INPUT/OUTPUT CONNECTORS Table 2-1 provides a listing of the GBP connectors while Table 2-2 provides a listing of the connector pinouts. Table 2-1. GBP Connectors . . + Extended Battery Connectors Panel Connector AMP# 350715-1 Mating Connector AMP# 350781-1 . 1 11 . . . . . . . - . . . . . . . . . . . . GND W . . . . . Panel Stud 10-32 UNF-1A Table 2-2. GBP Connector Pinout _ Extended Battery Connectors Pin 1 Pin 2 +192 Vdc -192 Vdc Safety Ground (Chassis) Pin 3 Pin 4 Shield Both connectors have the same pinout. 2-2 GBP 19.00 ELGAR Ø ELGAR 0 O ELGAR 0 (BATTERY HANDLE) (BATTERY HANDLE) 4X 125 2X 4.000 4X.25 2 6.968 2x 1.484 -18.250 .38 MODULE INSERTION/EXTRACTION HANDLE CAUTION 48 POUNDS SUPPORT BATTERY MODULE AT BOTH ENDS WHEN REMOVING 2 WARNING REMOVE BATTERIES BEFORE SHIPMENT OR INACTIVE STORAGE OF 30 DAYS OR MORE SECTION 11 - INSTALLATION Figure 2-1. GBP-1-102/GBP-2-102 (Front View, GBP-2-102 Shown) 2-3 2-4 SERIAL LABEL AIR VENT GBP CHASSIS GROUND TOUOD DopOT www BATTERY FUSE EXTENDED BATTERY CONNECTOR SECTION II - INSTALLATION 1. 11n 16.90 Figure 2-2. GBP-1-102/GBP-2-102 (Rear View) GBP SECTION II - INSTALLATION 4 EQ SP @ 3.875 - 15.500 - 4.500 - 1.730 NA Cuci .80 - 21.00 – . 1 CARTIER POVSO T11:11 2X 1.75 ***** - - .162 6.92 1.730 - 4 EQ SP @ 3.875 - 15.500 4.500 USE .50 LONG HARDWARE MAXIMUM (THIS LOCATION ONLY) Figure 2-3. GBP-1-102/GBP-2-102 (Top and Side Views) 2-5 GBP SECTION II - INSTALLATION .... ... ... ....... 2.7 POWER CONNECTION WARNING Hazardous voltages are present when operating this equipment. Read the "SAFETY" notices on page ii prior to performing installation, operation, or maintenance. The corresponding pins of the two connectors on the rear panel of the GBP are connected together internal to the unit; either connector could be used to connect the GBP to the GUPS unit. The remaining connector could be used to connect additional extended battery packs. The GBP should be connected using the supplied cable. WARNING To minimize shock hazard, the GBP chassis must be connected to an electrical ground. The GBP chassis is connected to the GUPS chassis through the three conductor interconnecting cable. Also, a ground stud is located on the rear panel of the unit. 2-6 SECTION IN OPERATION AND MAINTENANCE GBP SECTION III - OPERATION AND MAINTENANCE . 3.1 INTRODUCTION longer to take place. Reasonable storage times can be found in Table 3-1 for several different temperatures. There are no operator adjustments on the GBP and the GBP requires no maintenance during the life of the batteries. Under optimal conditions, the battery life could reach 8 years; the actual life will depend on operating temperature, depth of discharge, and the number of charge/discharge cycles. The batteries should be recharged for 24 hours after coming out of storage. Prolonged storage may require a 72 hour recharge to recover full battery capacity. CAUTION 3.2 BATTERY INFORMATION, CARE AND HANDLING Failure to recharge the batteries after the storage time may result in permanent battery degradation. The battery used in the GBP requires proper storage and recharging if it is to remain reliable. 3.3 BATTERY REPLACEMENT During storage, the self-discharge of the battery results in a sulfate coating that builds up on the plates. This coating reduces the effective surface area of the plates, which reduces the backup time. Allowing the batteries to self-discharge for too long a period of time may result in problems with recharging or battery degradation. Replacement of the batteries is easily accomplished because of the drawer=“.. mounted battery modules; the GBP enclosure does not have to be removed from the rack. WARNING Storing the battery at reduced temperatures reduces the level of chemical activity, thus sulphation takes Before removing a battery module, turn off the GUPS unit and disconnect the ac and dc input power. Table 3-1. Battery Storage Times www Storage Time 20 Months Storage Temperature 0°C (32°F) 10°C (50°F) 20°C (68°F) 40°C (104°F) 10 Months . ... .. 5 Months 1.5 Months 3-1 GBP SECTION III - OPERATION AND MAINTENANCE NOTES 3-2







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