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What are the important safety symbols I should know before using the ECLIPSE 902-599?

In the manual, on the labeling, and all other information provided with this product, the following safety symbols and terms are used:

Safety Alert Symbol: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER: DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.


What are the general work area safety rules for the ECLIPSE 902-599?

a. Keep work area clean and clear.

b. This tool is not insulated; do not use on live conductors.

c. Please do not use or store the tool under high temperatures, or around corrosive fluids. Pay attention to the sealing kits wearing down.

d. Keep children and bystanders away while operating the battery powered crimping tool. Distractions will cause you to lose control.


What are the electrical safety precautions for the ECLIPSE 902-599?

a. Make sure the plug matches the outlet. Never try to change the plug.

b. Do not put tool, battery or charger in a rainy or humid environment, it is easy to trigger an electrical shock if any water contacts the electrical system of the tool.

c. Do not use electric wire to carry, pull, or draw out the plug and do not connect the “-” and “+”. The damaged or frayed wire may cause an electrical shock.

d. If the charger is crushed or dropped or if any other damages occur, do not try to repair it by yourself. Instead, send it back to the authorized service center as soon as possible. The damaged charger may cause an electrical shock.

e. The best temperature for charging is between 50°F-104°F. Make sure the air hole of the battery and charger are uncovered during charging.

f. Please cut off the power to the charger each time to reduce the risk of injury to children or the those who are not experienced with the tool.

g. Do not wait until the battery is completely depleted for recharging.

h. Please keep the battery out of the tool to avoid power discharge.

i. Please do not burn the battery or cause short-circuiting, this may cause an explosion.

j. Do not use an inoperable battery otherwise it can cause an electrical shock.

k. Do not disassemble the battery and charger yourself. If any problem occurs, please contact the manufacturer or agent.


What personal safety measures should I take when operating the ECLIPSE 902-599?

a. Stay alert, watch what you are doing and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention may result in series personal injury.

b. Always use safety equipment such as a mask, helmet, safety cap, insulating shoes, etc. to reduce the risk of personal injury.

c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

d. Maintain your power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool repaired before use. Many accidents are caused by poorly maintained power tools.

e. Please use the tool properly, the tool with a correct power source will do the job better and safer at the rate for which it was designed.

f. Do not put your fingers into the head of the tool during operation. Your fingers could be injured severely.


What are the specific safety rules for operating the ECLIPSE 902-599?

1) Maintain all labels on the tool that carry important safety information. If unreadable or missing, contact the manufacturer to replace.

2) This product is not a toy, keep out of reach of children.

3) Do not put your fingers into the head of the tool during operation. Your fingers could be injured severely.

4) Make sure the head is locked firmly during operation.

5) Do not use the tool without dies.

6) Do not crimp on live cables or conductors.

7) Do only crimp copper or aluminum material.

8) Do not remove limit screw in the head of the tool. This prevents the head from dropping or popping off.

9) Make sure the head is locked firmly during operation.

10) This tool is not meant for continuous use. After 30 to 40 cycles, allow the tool to cool for 15 minutes.

11) Do not secure this tool in a vise. This tool is designed for hand-held operation.

12) The built-in safety valve goes through strict pressure tests before marketing; please do not adjust the pressure yourself. For any pressure related issues, please return the tool back to the service center. Continue use only after the tool is reissued by trained service technician.

13) The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.


What are the specifications of the ECLIPSE 902-599?

Max. crimping force: 6 Ton
Crimping range: 600 MCM Cu and Al
Stroke: .67 inches
Hydraulic oil: Shell Tellus T15# S2V HV15
Oil capacity: 160 ml
Ambient temperature -14 to 104°F
Voltage/Capacity: 18V/3.0Ah
Time/crimp: 2.5-5s (Depend on the size of cable)
Time/charger: Approx. 350 times (CU 300 MCM)
Charging time: Approx. 1hour
Size of tool: 16x13x3in
Package: Plastic box
Accessories: None
Crimping dies: 6, 4, 2, 1/0, 2/0, 3/0, 4/0 AWG and 300, 350, 500, 600 MCM
Battery: 2 pcs
Charger: 1 pcs

What are the main components and their functions on the ECLIPSE 902-599?

Parts No. Description Function
1 Upper die holder Opens/closes the die
2 Die Crimping, interchangeable crimping die
3 Lock Opens/closes the upper die holder
4 Lower die holder Fixing the die
5 Limited block Prevents head from dropping or popping
6 Label Company logo
7 Light (LED) Lighting
8 Start button Starts operation
9 Retract button Manually retracts the piston in case of an incorrect operation.
10 LED indicator (red LED) Indicates the operating condition and battery discharging situation.
11 Battery lock Locks/unlocks the battery.
12 Battery Supplies power, rechargeable Li-ion (18V)
13 OLED display Show crimping time, electricity error info

What are the key functional features of the ECLIPSE 902-599?

MCU (Microcomputer control system): Automatically detects pressure while crimping.

OLED display: Dot matrix OLED display, which shows crimp times, battery power, working pressure (if equipped with pressure sensor), maintenance reminders and fault code.

Bluetooth: Supports Bluetooth wireless communication technology. The tool can establish wireless communication with mobile phones, tablets, etc., to read tool using times, usage status, maintenance reminders and other information (if configured).

Pressure Sensor: The pressure of the tool system is monitored by a pressure sensor and the tool is pressure-controlled (if configured).

Auto reset: Release the pressure automatically, retract the piston to the starting position when max output is reached.

Manual reset: Can retract the piston to the starting position when incorrect operation has occurred.

Double Piston Pump: The unit is equipped with a double piston pump which is characterized by a rapid approach of the die towards the connector and a slow crimping motion.

350° Rotatable Head: The head can be smoothly turned by 350° around the longitudinal axis to gain better access to tight corners and other difficult working areas.

Audible and red flashing identifier: Occurs when pressure and battery level is low.

One Trigger Control: The whole tool is controlled by one trigger. This allows for easy handling and a better grip compared to a two-button operation.

Temperature Sensor: A temperature sensor causes the tool to stop working automatically when a prolonged temperature reading of over 140°F is detected. If the fault signal sounds, this indicates the tool cannot continue operation until normal temperature is reached.


How do I interpret the LED and OLED screen indicators on the ECLIPSE 902-599?

Series No Instruction LED (red) LED (white) OLED screen What it means
1 Self-checking Flashing (2Hz) Delay 20s off Welcome / Device usage 250 Self-checking to assure proper operation
2 Light Timeout 5 minutes off / Device usage 250 Enter the working state, the battery is full
3 Charging signal Flashing (2Hz) Low battery Lacking power – tool needs charging
Flashing (5ms) Battery empty Lacking power – tool needs charging
Flashing (100ms) No power – charge immediately
4 High temperature warning Flashing (2Hz) Flashing (2Hz) Megathermal! Motor surface temperature is too high, waiting for tool to cool down before restarting
5 Overload On (3s) Error: 01 Motor overload Battery reloading, recovery work interface
6 Crimp is not normal On (5s) On (5s) Error: 02 Crimp is not normal Battery reloading, recovery work interface
7 Maintenance reminder On (0.5s) Please maintain / Device usage 10001 Tools must be maintained

How do I charge the battery for the ECLIPSE 902-599?

Push the battery into the charger and connect the plug with the outlet. Make sure the room temperature is between 50°F-104°F. The charging time is around 1 hour.


What precautions should I take with the battery for the ECLIPSE 902-599?

The battery can be used hundreds of times. When the lifespan is obviously reduced, change to a new battery.

Do not wait until battery is fully depleted to charge; this will ruin the battery. If the battery is inactive for a long period of time, it will discharge automatically. Charge battery at least once every three months.


How do I use the LED illuminator on the ECLIPSE 902-599?

After pressing the start button, the LED illuminator light will turn on. After the tool is released, the button will automatically turn off after a delay of 20 seconds.

To install the battery correctly: Press the start button before installing the battery. When the battery is installed, release the start button and the LED light will turn off. If the light is still on, the battery must be reinstalled immediately.


What is the step-by-step process for a crimping operation with the ECLIPSE 902-599?

1. Prepare the tool: Put in the required rod (or pin) and then insert the correct dies into the die holders.

2. Open the die seat: Press the lock hook to allow the die seat to open automatically.

3. Position the workpiece: Place the cables and terminals to be crimped between the open dies.

4. Perform the crimp: Close the die seat and press the start button. The piston will extend to perform the crimp.

5. Release and retract: After a full crimp is completed, the piston will automatically reset and return to its starting position.

6. Remove the workpiece: Once the piston is fully retracted, finish the operation by taking out the crimped cables and terminals.

7. Emergency stop: If an error or emergency occurs during operation, release the start button immediately to stop the tool.


How do I perform maintenance and servicing on the ECLIPSE 902-599?

1) Before each use, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, or any other condition that may affect safe operation.

2) After using, clean external surfaces of the tool with a clean, moist towel. Then coat any metal surface, including dies, with rust-preventing oil to avoid environmental damage. Store the tool in a dry environment.

3) Service to the tool should only be done by a qualified Service Technician.

4) To prolong the life of the tool, change the oil each year. Make sure the oil is filtered by a 120-mesh net or over a 30μm strainer. Keep dust away from the oil cup.

5) If leaking occurs, please contact the manufacturer and/or the distributor to change the sealing kit.

6) If tool is inactive for a long period of time, please make sure the piston stays in the starting position. Be sure to clean the tool and apply rust-proof oil both to the tool and accessories. Take out the battery and put it away in a box and store the tool in a dry environment.


What are the troubleshooting steps for common issues with the ECLIPSE 902-599?

FAULT ANALYSIS SOLUTION
A. Tool is inoperative 1. Dirt, contaminants, etc. in ram area of tool.
2. The battery run out
3. Tool components worn or damaged.
1. Clean hydraulic system
2. Charging the battery
3. Return tool to manufacturer or distributor
B. No power during operation or not up to the rated power 1. No oil
2. Dirt, contaminants inside of oil sac.
3. Inner leakage
1. Fill oil
2. Return tool to manufacturer or distributor
3. Return tool to manufacturer or distributor
C. Crimp is not tight 1. Not up to rated power
2. Error select on the crimping die
1. Return tool to manufacturer or distributor
2. Return tool to manufacturer or distributor
D. Create many scrap 1. Error select on the crimping die 1. Change crimping die
E. Leakage on the crimping head o plunger 1. Worn on the sealing kits 1. Return tool to manufacturer or distributor
F. Motor running but no power output 1. No oil in the oil sac
2. Air present in the hydraulic system
3. Cold oil
1. Fill or change the oil
2. Return tool to manufacturer or distributor
3. Use the tool under 104°F

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