DYNA-GLO DELUXE KFA80DGD (01) PDF MANUAL


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PDF Content Summary: INDOOR/OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS “USER’S MANUAL AND OPERATING INSTRUCTIONS” COMPLIES WITH UL733 AND ANSI A10.10-1998 CAN/CSA/ B140.0-03 AND CSA B140.8-1967 MODEL: KFA50DGD, KFA80DGD, KFA135DGD KFA180DGD, KFA220DGD Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner. Please keep this manual for future reference. CONSUMER : Retain this manual for future reference. Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday. or email us at customerservice@ghpgroupinc.com IMKFADG-HDc NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING. WARNINGS: 1. RISK OF INDOOR AIR POLLUTION! • Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/hr. of heater rating. • People with breathing problems should consult a physician before using the heater. • Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or those at high altitudes. • Never use this heater in living or sleeping areas. 2. RISK OF BURNS / FIRE / EXPLOSION! • NEVER use any fuel other than 1-K kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels in this heater. • NEVER use use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater. (RISK OF FIRE OR EXPLOSION) • NEVER use this heater where flammable vapors may be present. • NEVER refill the heaters fuel tank while heater is operating or is still hot. CAUTION: Hot while in operation. Do not touch. Keep children, clothing and combustibles away from heater. Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm) • NEVER block air inlet (rear) or air outlet (front) of heater. • NEVER use duct work in front or behind of heater. • NEVER move, handle, service a hot, operating or plugged in heater. • NEVER transport heater with fuel in it’s tank. • When used with an optional thermostat or if equipped with a thermostat heater may start at any time. • ALWAYS locate heater on a stable and level surface. • ALWAYS keep children and animals away from heater. • Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction. 3. RISK OF ELECTRIC SHOCK! • Use only the electrical power (voltage and frequency) specified on the model plate of the heater. • Use only a three-prong, grounded outlet and extension cord. • ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind. • ALWAYS unplug the heater when not in use. PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.) CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139. NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval # 5034 and 5037. 1 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! CONTENTS OF USER’S MANUAL ITEM PAGE # PRECAUTIONS - SAFETY GUIDE ......................................................... 1 1. INTRODUCTION ............................................................................... 2 2. FEATURES.......................................................................................... 2 3. UNPACKING AND ASSEMBLY ....................................................... 4 4. FUELS ................................................................................................. 6 5. OVERVIEW OF HEATER DESIGN................................................... 7 6. FUELING YOUR HEATER................................................................ 8 7. OPERATION ....................................................................................... 8 8. LONG TERM STORAGE OF YOUR HEATER ................................ 9 9. MAINTENANCE ................................................................................ 10 10. REPLACING FUSE ............................................................................ 14 11. TROUBLESHOOTING GUIDE ......................................................... 15 12. WIRING DIAGRAM........................................................................... 16 13. SPECIFICATIONS .............................................................................. 17 14. EXPLODED PARTS DRAWING........................................................ 18 & 21 & 24 15. PARTS LIST ........................................................................................ 19, 20 & 22, 23 & 25, 26 1. INTRODUCTION Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many built-in features. 2. FEATURES Front Guard Upper Shell Hot Air Outlet Handle Lower Shell

Fuel Tank Side Cover Lamp Thermostot Knob (80DGD Model Only) Power/Reset Switch Power Cord (Piggy Back, 80DGD Model Only) Figure 1. KFA50DGD/KFA80DGD MODELS Fan Guard Fuel Gauge Fuel Cap

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NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Hot Air Outlet Shell Lower Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob Room Temp. Display Power/Reset Switch 10” Flat Free Wheel Front Handle Upper Shell Rear Handle Cord Wrap BTU Control Switch Pressure Gauge Fan Guard Power Cord (Piggy Back) Fuel Drain Bolt Hot Air Outlet Shell Lower Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob Room Temp. Display Power/Reset Switch 10” Flat Free Wheel Figure 2. KFA135DGD MODEL Front Handle Upper Shell Figure 3. KFA180/220DGD MODELS Rear Handle Cord Wrap BTU Control Switch Pressure Gauge Fan Guard Power Cord (Piggy Back) Fuel Drain Bolt

3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 3. UNPACKING AND ASSEMBLY 1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5) NOTE : Save the shipping carton and packing materials for future storage. KFA50DGD KFA80DGD KFA135DGD KFA180DGD KFA220DGD Wheel Support Frame No Yes Yes Wheel No Yes Yes Threaded Axle No Yes Yes Front Handle No Yes Yes Rear Handle No Yes Yes Handle Yes No No Cord Wrap No Yes Yes Hardware kit : HW-KFA1016 No Yes Yes Figure 4. KFA50DGD/80DGD MODELS Handle Figure 5. KFA135DGD/180DGD/220DGD MODELS

Wheels (10” Flat Free) Cord Wraps Screws Nuts Cap Nuts S Flange Screws Bushings Cap Nuts L

Front Handle Hardware Kit : HW-KFA1016 Rear Handle

Wheel Support Frame Axle 4

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 2. ASSEMBLY For KFA50DGD/80DGD Models only (Assembly time for this product is 3 minutes) Tools Required • Medium Phillips Screwdriver. 1) Lift front guard for arrow direction and make sure that guard’s wedged portion fits into the slit hole on the upper housing. 2) Remove the pre-assembled screws on the shell upper. Handle Remove Screws Screw Front Guard Wedged Portion Slit Hole Shell Upper

3) Align the holes in the upper housing with two mounting holes on the handle as shown in Figure 6. 4) Secure handle with the screws removed. Figure 6. Assembling Handle

For KFA135DGD/180DGD/220DGD Models only (Assembly time for this product is 10 minutes) Tools Required • Medium Phillips Screwdriver. • 3/4 inch socket or adjustable wrench Assembling Handle & Wheel and Cord Wrap 1) Slide threaded axle through the rear section of the wheel support frane. 2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle. Attach one cap nut on to each side of the threaded axle and tighten well. 3) Place heater on wheel support frame. Align the holes on fuel tank flange with holes on wheel support frame. 4) Position the Handles on top of fuel tank flange. Insert screws through handles, fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted. 5) Align the hole on the handles with the mounting hole on the Cord Wrap. Insert Screws through Cord Wrap, handles and attach nut finger tight after each screw is inserted. 6) After all screws are inserted, tighten nuts firmly. 5

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Hot Air Outlet Fuel Tank Flange Wheel Support Frame Nut Front Handle Screw Cap Nut S Rear Handle Cord Wrap Flange Screw Air Inlet Threaded Axle

Wheel Wheel Bushing Cap Nut L Figure 7. Assembling Handle, Wheel and Cord wrap CAUTION : DO NOT OPERATE heater without support frame assembled to tank. NOTE : Heater should be inspected before each use, and at least annually by a qualified service person. 4. FUELS For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, #1/#2 diesel/fuel oil, JET A or JP-8 fuels may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space. #2 diesel/fuel oil heavier than 1-K kerosene in extreme cold temperatures without nontoxic anti-icer additives will not ignite properly. KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER. Red containers are associated with gasoline. NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area.

NEVER use any fuel other than 1-K kerosene (#1/#2 diesel/fuel oil, JET A or JP-8 fuels are acceptable substitutes)

NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames. NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time. “OLD KEROSENE” WILL NOT BURN PROPER LY IN THIS HE ATER. 6 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 5. OVERVIEW OF HEATER’S DESIGN Fuel System: This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist. “Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug. The spark plug ignites the fuel and air mixture described above. The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber. Here the air is heated and then forced out the front of the heater. The Safety System : A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service.

MODELS Internal Shut-Off Temp. Plus/Minus 10 Degrees Reset Temperature Plus/Minus 10 Degrees

KFA50DGD 176˚F/80˚C 122˚F/50˚C KFA80DGD 158˚F/70˚C 104˚F/40˚C KFA135DGD 158˚F/70˚C 104˚F/40˚C KFA180DGD 230˚F/110˚C 194˚F/90˚C KFA220DGD 194˚F/90˚C 140˚F/60˚C B. Electrical System Protection : This heater’s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage. If your heater fails to operate check this fuse first and replace as needed. FUSE TYPE: All Models 125 volt / 8 amps C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation. It will cause the heater to shut-off should the burner flame extinguish. 7 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 6. FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER : The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside. WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT. 7. OPERATION A.) VENTILATION RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS. Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used. Example : A KFA220DGD heater requires one of the following: • a two-car garage door raised six inches (15.24 cm) • a single-car garage door raised nine inches (22.86 cm)

B.) OPERATION TO START HEATER • two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)

1. Fill fuel tank with kerosene or No. 1 fuel oil. 2. Attach fuel cap. 3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension Cord Wire Size Requirements • 6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor. • 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor. 4. Turn “THERMOSTAT CONTROL knob” to desired setting (setting range : 40˚F ~ 110˚F) (KFA80DGD/KFA135/180/220DGD Models Only) 5. Push “BTU control Switch” to desired level “High or LOW” (See Figure 8.) (KFA135/180/220DGD Models Only) 6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start. 7. After startup, push “BTU control switch” to desired level “High or Low” NOTE: Room Temperature display explanations are as follows: (KFA80DGD/KFA135/180/220DGD Models only) • When the room temperature is less 0℉, the LED display will show “Lo” • When room temp is between 0℉ and 99℉, the number shown on the display is the current room temperature. • When room temperature is greater than 99℉, the LED display will show “Hi” If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position. If heater still does not start, see Troubleshootiong Guide on page15. NOTE : User can select to operate the heater on two different BTU levels(High or Low). To stabilize heater and prevent ignition delay, select BTU level after turning the heater on, or while it is in operation by pushing the BTU control switch. If the heater started at low BTU level in cold weather or low fuel tank, ignition failure can occur. NOTE : In cold weather, ignition may be improved by holding a finger over the end of the relief valve or block fanguard in half with newspaper etc. until the heater ignites. 8

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Room Temp. Display Lamp Lamp Btu Control Switch Btu Control Switch Push to"HIGH"

Power/Reset Power/Reset Push to"LOW"

Switch Thermostat

Control Knob Switch Thermostat Control Knob Relief Valve

(KFA80DGD MODEL ONLY) KFA50DGD/80DGD Models KFA135DGD/180DGD/220DGD Models Fan Guard

Figure 8. Controls for All Models NOTICE:The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard. If your heater failsto start, check thisfuse first and replace as necessary. You should also check your power source to insure that proper voltage and frequency are being supplied to the heater. TO STOP HEATER

1. Turn switch to “OFF” and unplug power cord. TO RESTART HEATER 1.Wait 10 seconds after stopping heater. 2. Repeat steps under to start heater. PIGGYBACK POWER CORD WARNING : SHOCK HAZARD! Cover Outlet • Always cover electric outlet when not in use. • Don’t plug and use a appliance more than 120V/60Hz 5A current in this outlet. 8. LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1. Drain fuel tank through fuel cap opening. (For KFA50DGD/80DGD Models Only) KFA80DGD/135DGD/180DGD/220DGD Models only Figure 9. Piggy Back Power Cord

2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain. (For KFA135DGD/180DGD/220DGD Models Only. See Figure 10) 3. Using a small amount of kerosene, swirl and rinse the inside of the tank. NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out making sure that you remove it all. IMPORTANT : Do not store kerosene over summer months for use during next heating season. Using old fuel could damage heater. 4. Reinstall fuel cap. Properly dispose of old and dirty fuel. (For KFA50DGD/80DGD Models Only) 5. Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3/4” socket

or adjustable wrench. (For KFA135DGD/180DGD/220DGD Models Only. See Figure 10) IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak. 6. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes. Seal Fuel Drain Bolt Figure 10. Fuel Drain Bolt

7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL with the heater. 9 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 9. MAINTENANCE WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT! USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions.

A.) FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE, PAGE 9) B.) AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED. - Remove screws along each side of heater using medium phillips screwdriver. - Lift upper shell off. - Remove fan guard. - Wash or replace air intake filter. - Reinstall fan guard and upper shell. C.) AIR OUTPUT FILTER, LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR. - Remove upper shell and fan guard (See Air Intake Filter). - Turn Air pressure gauge counter-clock wise and remove. - Remove end filter cover screws using medium phillips screwdriver. - Remove end filter cover. - Replace air output and lint filter. - Reinstall end filter cover and air pressure gauge. - Reinstall fan guard and upper shell. Screw Upper Shell Air Intake Filter Fan Guard Figure 11. Air Intake Filter Access Air Output Filter End Filter Cover Screw Lint Filter

D.) FAN BLADES Pressure Gauge Air Intake Filter

CLEAN EVERY SEASON OR AS NEEDED. - Remove upper shell (See Air Intake Filter). - Use M6 allen wrench to loosen set screw which holds fan blade to motor shaft. Figure 12. Air Outprt Filter Access Set Screw

- Slip fan blade off motor shaft. - Clean fan blade using a soft cloth moistened with kerosene or solvent. - Dry fan blade thoroughly. - Reinstall fan blade on motor shaft. Place fan blade hub flush with end of motor shaft. - Place set screw on flat of shaft. Tighten set screw firmly (40-50 inch-pounds/4.5-5.6 N-m). - Reinstall upper shell. 10 Flush Motor Shaft Fan Blade Motor Figure 13. Fan Assembly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! E.) NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). (For KFA50DGD/80DGD/135DGD/180DGD Models Only) - Remove upper shell (See page 10). - Remove fan blade (See page 10). - Remove fuel and air line hoses from nozzle adaptor. - Remove ignitor wire from spark plug. - Remove spark plug from nozzle adaptor using medium phillips screwdriver. - Turn nozzle adaptor 1/9 turn(40°) to counter clock wise and pull toward motor to remove. (See Figure 14) - Place plastic hex-body into vise and lightlry tighten. - Carefully remove nozzle from nozzle adaptor using 5/8” socket wrench. - Blow compressed air through face of nozzle. (this will remove any dirt in nozzle) - Reinstall nozzle into nozzle adaptor until nozzle seats. Tighten 1/3 turn more using 5/8” socket wrench. (40~45 inch-pounds) Fuel Line Air Line Nozzle Face Nozzle Combustion Chamber Screw Ignitor Wire Bracket-Adaptor Nozzle Adaptor

- Reinstall nozzle adaptor to Bracket-Adaptor. - Reinstall spark plug to nozzle adaptor. - Attach ignitor wire to spark plug. - Attach fuel and air line hoses to nozzle adaptor. - Reinstall fan blade and upper shell. (For KFA220DGD Model Only) - Remove upper shell (See page 10). - Remove fan (See page 10). - Remove fuel and air line hoses from nozzle adaptor. - Remove ignitor wire from spark plug. - Remove spark plug from nozzle adaptor using medium phillips screwdriver. - Turn nozzle adaptor 1/8 turn (45°) to counter clock wise and pull toward motor to remove. (See Figure 15) - Place plastic hex-body into vise and lightly tighten. - Carefully remove nozzle from nozzle adaptor using 5/8” socket wrench. - Blow compressed air through face of nozzle. (this will remove any dirt in nozzle) - Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1/3 turn more using 5/8” socket wrench (40~45 inch-pounds) - Reinstall nozzle adaptor to burner bracket - Reinstall spark plug to nozzle adaptor. - Attach ignitor wire to spark plug. - Attach fuel and air line hoses to nozzle adaptor. - Reinstall fan blade and upper shell. firmly (40-50 inch-pounds/4.5-5.6 N-m). - Reinstall upper shell. Nozzle Adaptor Figure 14. Nozzle Replacement Combustion Chamber Screw Ignitor Wire Spark Plug Nozzle Adaptor Bracket-Burner Fuel Line Air Line Nozzle Face Nozzle Adaptor Nozzle Nozzle Adaptor Figure 15. Nozzle Replacement

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NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! F.) SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED. (For KFA50DGD/80DGD/135DGD/180DGD Models Only) - Remove upper shell (See page 10). - Remove fan (See page 10). - Remove ignitor wire from spark plug. - Remove spark plug from nozzle adaptor using medium phillips screwdriver. - Clean and regap spark plug electrodes to 3.5mm gap. - Reinstall spark plug to nozzle adaptor. Nozzle Adaptor Ignitor Wire GAP Spark Plug Screw Spark Plug P A G

- Attach ignitor wire to spark plug. - Reinstall fan and upper shell. (For KFA220DGD Model Only) - Remove upper shell (See page 10). - Remove fan (See page 10). - Remove ignitor wire from nozzle adaptor. - Remove spark plug from nozzle adaptor using medium phillips screwdriver. - Clean and regap spark plug electrodes to 3.5mm gap. (0.138”) 3.5mm / 0.138” Figure 16. Spark Plug Regap Nozzle Adaptor Spark Plug Screw

- Reinstall spark plug to nozzle adaptor. - Attach ignitor wire to spark plug. Ignitor Wire GAP P A G Spark Plug

- Reinstall fan and upper shell. G.) PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED. - Remove upper shell (See page 10). - Remove fan (See page 10). - Remove photocell from it’s mounting. Clean photocell lens with cotton swab. TO REPLACE: - Remove side cover screws using medium phillips screwdriver. - Disconnect switch wires from power switch and remove side cover. - Disconnect wires from circuit board and remove photocell. - Install new photocell and connect wires to circuit board. - Replace switch wires to power switch and side cover. - Replace fan and upper shell. 3.5mm / 0.138” Figure 17. Spark Plug Regap Side Cover Power Switch Screw Switch Wires Bracket Photocell Lens Install Photocell • Incorrect • Correct Figure 18. Photocell Replacement

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NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! H.) FUEL FILTER CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED. - Remove side cover screws using medium phillips screwdriver. - Disconnect switch wires from power switch and remove side cover. - Pull fuel line off fuel filter neck. - Turn fuel filter 90˚ to counter clockwise and pull to remove (KFA50DGD/80DGD Models only). - Turn fuel filter 90˚ to clockwise and pull to remove (KFA135DGD/180DGD/220DGD Models only). - Wash fuel filter with clean fuel and replace in tank. - Attach fuel line to fuel filter neck. - Replace switch wires to power switch. - Reinstall side cover. I.) PUMP PRESSURE ADJUSTMENT NOTE:If the pump pressure needs to be adjusted, make sure the heater is running on the HIGH BTU setting. - Push the BTU CONTROL Switch to HIGH. (See Operation, page 8, KFA135DGD/180DGD/ 220DGD Models only) - Remove Pressure Gauge Plug from End Filter Cover. (KFA50DGD/80DGD Models only) - Start heater (See Operation, page 8) Allow motor to reach full speed - Adjust pressure (Using a flat blade screwdriver) Turn relief valve to clockwise to increase pressure. Turn relief valve to counter clockwise to decreasepressure. - Stop heater (See Operation, page 8) MODEL Pump Pressure High BTU level Low BTU level KFA50DGD 3.8 psi N/A KFA80DGD 3.8 psi N/A KFA135DGD 5.5 psi 3.5 psi KFA180DGD 6.5 psi 4.5 psi KFA220DGD 8.5 psi 6.5 psi NOTE: USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of alternate or third party components will void any warranty and may cause unsafe operating condition. Fuel Filter Fuel line Switch Wires Screw Side Cover Power Switch Figure 19. Fuel Filter Replacement Flat blade Screw driver End Filter Cover. Pressure Gauge Plug Pressure Gauge Relief Valve KFA50DGD/80DGD Models Only Pressure Gauge BTU Control Switch Relief Valve KFA135/180/220DGD Models only Figure 20. Adjusting Pump Pressure

13 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 10. REPLACING FUSE NOTICE : This heater is fuse protected. If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE STORE. Please follow the simple instructions below to inspect and change the fuse. PROCEDURE FOR REPLACING FUSE WARNING : SHOCK HAZARD To prevent personal injury, unplug the power cord before replacing fuse. 1. Unplug heater. 2. Remove side cover screws using medium phillips screw driver. 3. Disconnect switch wires from power switch. 4. Remove fuse from fuse holder.(See Figure 21.) 5. Replace fuse with enclosed fuse. WARNING : FIRE HAZARD To avoid fire, Do notsubstitute with a higher or lower current rating. 6. Replace switch wires to power switch. 7. Replace side cover.

NOTE : Specified fuse rating : AC 125/8A Fuse Fuse Holder

KFA80DGD/135DGD/180DGD/220DGD Models Screw Side Cover Power Switch Switch Wire

Fuse Figure 21. Replacing Fuse Fuse Holder KFA50DGD

14 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 11. TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION

Heater ignites but MAIN PCB assembly shuts heater off after a short period of time. (Indicator Lamp is flickering and room temp. display indicates “ E1 “) Heater will not ignite but motor runs for a short period of time.(Indicator Lamp is flickering and room temp.display indicates “ E1 “) Fan does not turn when heater is plugged in and power switch was in the “ ON “ Position. (Indicator Lamp is on or flickering) 1. Wrong pump pressure. 2. Dirty Air Output,Air Intake or Lint Filter. 3. Dirty Fuel Filter. 4. Dirt in Nozzle. 5. Dirty Photocell Lens. 6. Photocell Assembly not Properly installed.(Not seeing the flame) 7. Bad electrical connection between photocell and MAIN PCB assembly. 8. Defective Photocell. 1. No fuel in tank. 2. Wrong pump pressure. 3. Carbon deposits on spark plug and/ or improper gap. 4. Dirty fuel filter. 5. Dirt in Nozzle. 6. Water in fuel tank. 7. Bad electrical connection between ignitor and MAIN PCB assembly. 8. Ignition wire is not attached to spark plug. 1. Thermostat setting is too low. 2. Bad electrical connection between motor and MAIN PCB assembly. 1. See Pump Pressure Adjustment, Page 13. 2. See Air Output, Air intake and Lint Filters, page 10. 3. See Fuel Filter, Page 13. 4. See Nozzle, Page 11. 5. Clean Photocell Lens, Page 12. 6. Make sure photocell boot is properly seated in bracket, Page 12. 7. Check electrical components See wiring diagram, Page 16. 8. Replace Photocell, Page 12. 1. Fill tank with kerosene. 2. See Pump Pressure Adjustment, Page 13. 3. See Spark Plug, Page 12. 4. See Fuel Filter, Page 13. 5. See Nozzle, Page 11. 6. Flush fuel tank with clean kerosene, Page 9. 7. Check electrical components See wiring diagram, Page 16. 8. Attach ignition wire to spark plug. See Spark Plug, Page 12. 1. Turn thermostat control knob to a higher setting. 2. Check electrical connections, See Wiring Diagram, Page 16.

(Indicator Lamp is flickering and room temp. display indicates “E2”) (Indicator Lamp is flickering and room temp. display indicates “E3”) 1. Sensor Failure. 1. Replace sensor. See Wiring diagram, Page 16. 1. Thermostat switch failure. 1. Replace switch. See Wiring diagram, Page 16.

Heater will not turn-on (Indicator Lamp is off) 1. Temperature limit safety device is overheated. 2. No electrical power 3. Blown fuse. 4. Bad electrical connection between temperature limit safety device and PCB board. 1. Turn power switch to “OFF” and allow to cool (about 10 min.) 2. Check to insure heater cord and extension cord are plugged in. Check power supply. 3. Replace safety fuse in PCB board. 4. Check electrical connections See Wiring Diagram, Page 16.

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NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 12. WIRING DIAGRAM A) WIRING DIAGRAM (KFA50DGD Model) DISPLAY PCB CONTROL PCB RED CN3 RED POWER LAMP (LED) 2P IGNITOR BLACK BLACK SPARK PLUG

CN1 CN1 CN7 ORANGE PUMP BLACK

RED MOTOR WHITE

CN2 BLACK PHOTO CELL BLACK PW-W/H PW-BLK K C A L B GREEN EARTH E T I H W CAPACITOR 15uF/230VAC

POWER POWER FUSE LIMIT

8A/125VAC AC120V PLUG BLACK SWITCH CONTROL BLACK

60Hz GREEN EARTH WHITE

B) WIRING DIAGRAM (KFA80DGD/135DGD/180DGD/220DGD Models) CONTROL PCB

POWER LAMP CN4 RED RED IGNITOR BLACK BLACK SPARK PLUG

(LED) CN3 ORANGE PUMP BLACK

ROOM SENSOR THERMOSTAT CN2(AC2)/ RED MOTOR WHITE CAPACITOR GREEN WHT

(TEMP. CONTROL) CN5 CN6 CN1(AC1)/ BLACK EARTH BLK

PHOTO CELL BLACK K C AL B E TI HW MODEL CAPACITOR

POWER LIMIT 80DGD 15uF/230VAC

AC120V 60Hz POWER FUSE SWITCH CONTROL BLACK PLUG 8A/125VAC BLACK GREEN WHITE EARTH 135/180/220DGD 20uF/350VAC

16

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 13. SPECIFICATIONS ) m m 4 2 4 ( " 7 . 6 1 32.0"(813mm) 11.7"(297mm) KFA50DGD/80DGD Models H 135DGD 180DGD 220DGD

D W D 41.9”(1,063 mm) 47.4”(1,205 mm) W 21.5”(547 mm) 23.1”(587 mm) H 32.4”(824 mm) 33.5”(850 mm)

KFA135DGD/180DGD/220DGD Models MODEL KFA50DGD KFA80DGD KFA135DGD KFA180DGD KFA220DGD BTU/Hr.HIGH 50,000 80,000 135,000 180,000 220,000 LOW N/A N/A 95,000 140,000 180,000

Fuel Consumption - Gal./Hr( ./Hr) HIGH 0.38(1.44) 0.60(2.27) 1.02(3.86) 1.36(5.15) 1.66(6.28) LOW N/A N/A 0.72(2.73) 1.06(4.01) 1.36(5.15)

Fuel Tank Capacity - Gal.( ) 5.0(18.9) 5.0(18.9) 10.0(37.9) 13.0(49.2) 13.0(49.2)

Fuel Tank Capacity - Gal.(kgf/cm2) HIGH 3.8(0.27) 3.8(0.27) 5.5(0.39) 6.5(0.46) 8.5(0.60) LOW N/A N/A 3.5(0.25) 4.5(0.32) 6.5(0.46)

Volt/Hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz 120Vac/60hz Amps. 1.6 1.6 2.5 3.2 3.7 Phase 1 1 1 1 1

Size(D×W×H), Inch(mm) 32.0×11.7×16.7 (813×297×424) 32.0×11.7×16.7 (813×297×424) 41.9×21.5×32.4 (1,063×547×824) 47.4×23.1×33.5 (1,205×587×850) 47.4×23.1×33.5 (1,205×587×850)

Weight Lbs.(kg) 26.9(12.2) 26.9(12.2) 52.2(23.7) 58.0(26.3) 60.2(27.3) 17 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA50DGD/80DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

41 BURNER HEAD ASSEMBLY

16 9 40 37 17 18 19 15 13 38 20 21 24 22 23 27 26 22-1 22-2 39 22-4 22-3 22-5 22-6 22-7 22-8

12 30 3 5 14 11 4 1 8 15 10 29 31 25 28 35 36 MOTOR AND PUMP ASSEMBLY 25-2 34 32 33 7 2 25-5 6 25-1 25-3 25-6 25-7 25-9 25-8 25-11 25-15 25-16

25-4 25-17

25-10 25-12 25-13 25-14 18 25-18 25-21 25-20 25-19

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) KEY NO. DESCRIPTIONPART NO. Quantity KFA50DGD KFA80DGD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22 24 25 25-1 25-2 25-3 25-4 25-5 25-6 25-7 25-8 25-9 25-10 25-11 25-12 Fuel Tank Assmebly Fuel Drain-Bolt Fuel Gauge Fuel Filter Assmbly Fuel Cap Power Cord Button Support Display P.C.B Assembly Shell Lower Flange Screw Bushing-Grommet(S) Bushing-Grommet(L) Air-Line Temperature Limit Assembly Flange-Screw Chamber Assembly Bracket Photocell Screw-BH1 Photocell Assembly Air Deflector Flange Screw Burner Head Assembly Bracket-Adaptor Nozzle Washer-Nozzle Seal Spring-Nozzle Seal O-Ring Nozzle Adaptor Spark Plug Bolt-Flange Flange Screw Fuel Line Motor and Pump Assembly Motor Capacitor Motor Support Nut-Hex Holder Capacitor Pump Body Bolt-BH Special Rotor Blade Insert End Pump Cover Elbow 2151-0046-01 - 2156-0047-00 2155-0005-00 2151-0041-00 3980-0274-00 3713-0048-00 215A-0013-00 3111-0501-04 4319-0015-00 3231-0120-00 3231-0121-00 3341-0035-00 2153-0022-00 4319-0015-00 2152-0225-00 3131-0159-00 4311-0068-00 *SP-KFA1007 3131-0574-00 4319-0015-00 2152-0232-00 3131-0576-00 *SP-KFA1026 4349-0016-00 3431-0010-00 3311-0002-00 3231-0239-00 *SP-KFA1021 4329-0079-00 4319-0015-00 3341-0034-00 2154-0135-00 3970-0210-00 3820-0257-00 3121-0440-00 4331-0022-00 - 3541-0022-00 4321-0198-00 See SP-KFA10001 See SP-KFA10001 See SP-KFA10001 3531-0027-00 3231-0181-00 2151-0047-01 - 2156-0049-00 2155-0005-00 2151-0041-00 3980-0275-00 - - 3111-0501-04 4319-0015-00 3231-0120-00 3231-0121-00 3341-0035-00 2153-0013-00 4319-0015-00 2152-0227-00 3131-0159-00 4311-0068-00 *SP-KFA1007 3131-0574-00 4319-0015-00 2152-0228-00 3131-0576-00 *SP-KFA1027 4349-0016-00 3431-0010-00 3311-0002-00 3231-0239-00 *SP-KFA1021 4329-0079-00 4319-0015-00 3341-0034-00 2154-0135-00 3970-0210-00 3820-0257-00 3121-0440-00 4331-0022-00 - 3541-0022-00 4321-0198-00 See SP-KFA10001 See SP-KFA10001 See SP-KFA10001 3531-0027-00 3231-0181-00 1 1 1 1 1 1 2 1 1 4 1 2 1 1 1 1 1 2 1 2 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 4 1 1 1

19 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) KEY NO. DESCRIPTIONPART NO. Quantity KFA50DGD KFA80DGD

25-13 25-14 25-15 25-16 25-17 25-18 25-19 25-20 25-21 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Lint Filter Bolt Flange Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Plug Main P.C.B Assembly Screw-TH2S Ignitor Side Cover-Right Power Switch Flange Screw Side Cover-Left Flange Screw Shell Upper Clip Nut Fan Guard Flange Screw Front Guard See SP-KFA10052 4329-0016-00 See SP-KFA10052 3221-0029-00 See SP-KFA10063 See SP-KFA10063 See SP-KFA10063 4329-0016-00 See SP-KFA10052 2154-0009-00 4323-0004-00 3231-0054-00 215A-0048-00 4312-0046-00 39E0-0071-00 3121-0496-04 39A0-0191-00 4319-0015-00 3121-0190-00 4319-0015-00 3111-0502-04 3131-0182-00 3221-0074-00 4319-0015-00 3561-0066-00 See SP-KFA10052 4329-0016-00 See SP-KFA10052 3221-0029-00 See SP-KFA10063 See SP-KFA10063 See SP-KFA10063 4329-0016-00 See SP-KFA10052 2154-0009-00 4323-0004-00 3231-0054-00 215A-0073-00 4312-0046-00 39E0-0071-00 3121-0497-25 39A0-0191-00 4319-0015-00 3121-0350-00 4319-0015-00 3111-0502-04 3131-0182-00 3221-0074-00 4319-0015-00 3561-0066-00 1 6 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 4 1 4 1 2 1 8 1

KEY NO. DESCRIPTIONPART NO. Quantity KFA50DGD KFA80DGD

1 Rotor kit 2 Filter kit 3 Plug/Pump adjuster kit SP-KFA1000 SP-KFA1005 SP-KFA1006 SP-KFA1000 SP-KFA1005 SP-KFA1006 1 1 1

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone : 1-877-447-4768 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA135DGD/180DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. BURNER HEAD ASSEMBLY

37 39 20-8 20-7 20-1 20-4 20-3 20-5 20-2

14 15 16 21 20 17 11 20-6 19 18 38 25 24

3 34 7 5 1 13 12 9 10 4 29 22 35 30 15 8 28 23 26 27 36 MOTOR AND PUMP ASSEMBLY 23-2

33 31 2 32 6 23-1 23-3 23-4 23-10 23-12 23-13 23-5 23-6 23-7 23-9 23-8 23-11 23-15 23-16 23-17 23-18 23-21

21 23-14 23-20 23-19

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) KEY NO. DESCRIPTIONPART NO. Quantity KFA135DGD KFA180DGD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Fuel Tank Assmebly Fuel Drain-Bolt Fuel Gauge Fuel Filter Assmbly Fuel Cap Power Cord Shell Lower Flange Screw Bushing-Grommet(S) Bushing-Grommet(L) Air-Line Temperature Limit Assembly Flange-Screw Chamber Assembly Bracket Photocell Screw-BH1 Photocell Assembly 2151-0048-01 4329-0072-00 2156-0050-00 2155-0001-00 2151-0041-00 3980-0275-00 3111-0506-04 4319-0015-00 3231-0120-00 3231-0121-00 3341-0036-00 2153-0013-00 4319-0015-00 2152-0230-00 3131-0159-00 4311-0068-00 *SP-KFA1007 2151-0049-01 4329-0072-00 2156-0051-00 2155-0001-00 2151-0041-00 3980-0275-00 3111-0508-04 4319-0015-00 3231-0120-00 3231-0121-00 3341-0038-00 2153-0023-00 4319-0015-00 2152-0242-00 3131-0159-00 4311-0068-00 *SP-KFA1007 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 2 1

18 Air Deflector 3131-0575-00 3131-0575-00 2 19 Flange Screw 4319-0015-00 4319-0015-00 2

20 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-8 21 22 23 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-8 23-9 23-10 23-11 23-12 23-13 23-14 Burner Head Assembly Bracket-Adaptor Nozzle Washer-Nozzle Seal Spring-Nozzle Seal O-Ring Nozzle Adaptor Spark Plug Bolt-Flange Flange Screw Fuel Line Motor and Pump Assembly Motor Capacitor Motor Support Nut-Hex Holder Capacitor Pump Body Bolt-BH Special Rotor Blade Insert End Pump Cover Elbow Lint Filter Bolt Flange 2152-0193-00 3131-0576-00 *SP-KFA1003 4349-0016-00 3431-0010-00 3311-0002-00 3231-0180-00 *SP-KFA1021 4329-0079-00 4319-0015-00 3341-0032-00 2154-0141-00 3970-0211-00 3820-0258-00 3121-0439-00 4331-0022-00 3231-0182-00 3541-0022-00 4321-0198-00 See SP-KFA10001 See SP-KFA10001 See SP-KFA10001 3531-0027-00 3231-0181-00 See SP-KFA10052 4329-0016-00 2152-0194-00 3131-0576-00 *SP-KFA1004 4349-0016-00 3431-0010-00 3311-0002-00 3231-0180-00 *SP-KFA1021 4329-0079-00 4319-0015-00 3341-0032-00 2154-0142-00 3970-0212-00 3820-0258-00 3121-0439-00 4331-0022-00 3231-0182-00 3541-0022-00 4321-0198-00 See SP-KFA10001 See SP-KFA10001 See SP-KFA10001 3531-0027-00 3231-0181-00 See SP-KFA10052 4329-0016-00 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 4 1 1 1 1 6

22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) KEY NO. DESCRIPTIONPART NO. Quantity KFA135DGD KFA180DGD

23-15 23-16 23-17 23-18 23-19 23-20 23-21 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge BTU Control Switch Main P.C.B Assembly Screw-TH2S Ignitor Side Cover-Right Power Switch Window Display Flange Screw Side Cover-Left Flange Screw Shell Upper Fan Guard Flange Screw See SP-KFA10052 3221-0076-00 See SP-KFA10103 See SP-KFA10103 See SP-KFA10103 4329-0016-00 See SP-KFA10052 2154-0004-00 4323-0004-00 3740-0049-00 2154-0070-00 215A-0073-00 4312-0046-00 39E0-0071-00 3121-0498-17 39A0-0191-00 3231-0113-00 4319-0015-00 3121-0352-00 4319-0015-00 3111-0507-04 3221-0075-00 4319-0015-00 See SP-KFA10052 3221-0076-00 See SP-KFA10103 See SP-KFA10103 See SP-KFA10103 4329-0016-00 See SP-KFA10052 2154-0007-00 4323-0004-00 3740-0049-00 2154-0070-00 215A-0074-00 4312-0046-00 39E0-0071-00 3121-0499-34 39A0-0191-00 3231-0113-00 4319-0015-00 3121-0354-00 4319-0015-00 3111-0509-04 3221-0075-00 4319-0015-00 1 1 2 2 2 4 1 1 1 1 1 1 2 1 1 1 1 4 1 4 1 1 8

KEY NO. DESCRIPTIONPART NO. Quantity KFA135DGD KFA180DGD

1 Rotor kit 2 Filter kit 3 Plug/Pump adjuster kit SP-KFA1000 SP-KFA1005 SP-KFA1010 SP-KFA1000 SP-KFA1005 SP-KFA1010 1 1 2

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone : 1-877-447-4768 23 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA220DGD Model Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

35 BURNER HEAD ASSEMBLY 18-8

37 14 15 1617 18 19 23 22 18-1 18-2 36 18-3 18-4 18-6 18-7 18-5

13 7 12 22 10 27 3 20 11 9 4 1 11 8 26 28 33 21 24 34 25

5 32 MOTOR AND PUMP ASSEMBLY 21-2

31 29 30 2 6 21-1 21-3 21-5 21-6 21-7 21-9 21-8 21-11 21-15 21-16

21-421-17

21-10 21-12 21-13 21-14 21-18 21-21 21-20 21-19

24 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) KEY NO. DESCRIPTIONPART NO. FA220DGD Quantity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 19 20 21 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 Fuel Tank Assmebly Fuel Drain-Bolt Fuel Gauge Fuel Filter Assmbly Fuel Cap Power Cord Shell Lower Flange Screw Bushing-Grommet(S) Bushing-Grommet(L) Air-Line Temperature Limit Assembly Flange-Screw Chamber Assembly Bracket Photocell Screw-BH1 Photocell Assembly Burner Head Assembly Bracket Burner Nozzle Washer-Nozzle Seal Spring-Nozzle Seal O-Ring Nozzle Adaptor Spark Plug Bolt-Flange Flange Screw Fuel Line Motor and Pump Assembly Motor Capacitor Supportor Motor Nut-Hex Holder Capacitor Pump Body Bolt-BH Special Rotor Blade Insert End Pump Cover Elbow Lint Filter Bolt Flange 2151-0049-01 4329-0072-00 2156-0052-00 2155-0001-00 2151-0041-00 3980-0275-00 3111-0504-04 4319-0015-00 3231-0120-00 3231-0121-00 3341-0036-00 2153-0005-00 2152-0050-00 4319-0015-00 3131-0159-00 4311-0068-00 *SP-KFA1007 2152-0124-00 3121-0477-00 *SP-KFA1011 4349-0016-00 3431-0010-00 3311-0002-00 3231-0180-00 *SP-KFA1021 4329-0079-00 4319-0015-00 3341-0039-00 2154-0137-00 3970-0137-00 3820-0258-00 3121-0439-00 4331-0022-00 3231-0182-00 3541-0050-00 4321-0198-00 See SP-KFA10221 See SP-KFA10221 See SP-KFA10221 3531-0027-00 3231-0181-00 See SP-KFA10052 4329-0016-00 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 2 1 4 1 1 1 1 6

25 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) KEY NO. DESCRIPTIONPART NO. Quantity KFA220DGD

21-15 21-16 21-17 21-18 21-19 21-20 21-21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Output Filter End Filter Cover Ball Spring Adjusting Screw Bolt Flange Intake Filter Fan Assembly Bolt Headless Hex Socket Pressure Gauge BTU Control Switch Main P.C.B Assembly Screw-TH2S Ignitor Side Cover-Right Power Switch Window Display Flange Screw Side Cover-Left Flange Screw Shell Upper Fan Guard Flange Screw See SP-KFA10052 3221-0076-00 See SP-KFA10103 See SP-KFA10103 See SP-KFA10103 4329-0016-00 See SP-KFA10052 2154-0007-00 4323-0004-00 3740-0049-00 2154-0070-00 215A-0074-00 4312-0046-00 39E0-0071-00 3121-0499-35 39A0-0191-00 3231-0113-00 4319-0015-00 3121-0354-00 . 4319-0015-00 3111-0505-04 3221-0075-00 4319-0015-00 1 1 2 2 2 4 1 1 1 1 1 1 2 1 1 1 1 4 1 4 1 1 8

KEY NO. DESCRIPTIONPART NO. Quantity KFA220DGD

Rotor kit 1 Filter kit 2 Plug/Pump adjuster kit 3 SP-KFA1022 SP-KFA1005 SP-KFA1010 1 1 2

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT: Phone : 1-877-447-4768 26

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (WHEELS AND HANDLE) 1) KFA50DGD/80DGD MODELS PART NO. KEY NO. DESCRIPTION KFA50DGD KFA80DGD Quantity 1

1 Handle 3231-0073-00 3231-0073-00 1 2) KFA135DGD/180DGD/220DGD MODELS KEY NO. DESCRIPTIONPART NO. Quantity KFA135DGD KFA180DGD/220DGD

1 2 3 4 5 6 7 7-1 7-2 7-3 7-4 7-5 7-6 Front Handle Rear Handle Wheel Support Frame Wheel Threaded Axle CordWrap Hardware Kit Screw Flange Screw Cap Nut S Nut Bushing Cap NutL 3 7-4 3551-0023-00 3551-0096-00 3551-0082-00 3720-0017-00 3551-0088-00 3221-0042-00 HW-KFA1016 INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT INCLUDED IN HARDWARE KIT 1 7-1 5 3551-0022-00 1 3551-0097-00 1 3551-0084-00 1 3720-0017-00 2 3551-0089-00 1 3221-0042-00 2 HW-KFA1016 1 8 INCLUDED IN HARDWARE KIT 4 INCLUDED IN HARDWARE KIT 4 INCLUDED IN HARDWARE KIT 8 INCLUDED IN HARDWARE KIT 2 INCLUDED IN HARDWARE KIT 2 INCLUDED IN HARDWARE KIT 7-3 2 6 7-2

4 7-5 7-6 27

LIMITED WARRANTY: Warranty

This limited warranty is extended to the original retail purchaser of this Forced Air/Convection/Radiant Heater and warrants against any defect in materials and workmanship for a period of one (1) year from the date of retail sale.GHP Group, Inc., at it’s option, will either provide replacement parts or replace or repair the unit, when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group,Inc., within one (1) year of retail purchase. (Shipping costs, labour costs,etc. are the responsibility of the purchaser.) DUTIES OF THE OWNER: This heating appliance must be operated in accordance with the written instructions furnished with this heater. This warranty shall not excuse the owner from properly maintaining this heater in accordance with the written instructions furnished with this heater. A bill of sale, canceled check or payment record must be kept to verify purchase data and establish warranty period. Original carton should be kept in case of warranty return of unit. WHAT IS NOT COVERED: 1. Damage resulting from use of improper fuel. 2. Damage caused by misuse or use contrary to the owners manual and safety guidelines. 3. Damage caused by a lack of normal maintenance. 4. Fuses 5. Use of non-standard parts or accessories. 6. Damage caused in transit. Freight charges on warranty parts or heaters to and from the factory shall be the responsibility of the owner. This warranty does not imply or assume any responsibility for consequential damages that may result from the use, misuse, or the lack of routine maintenance of this heating appliance. A cleaning fee and the cost of parts may be charged for appliance failures resulting from lack of maintenance. This warranty does not cover claims which do not involve defective workmanship or materials. FAILURE TO PERFORM GENERAL MAINTENANCE (INCLUDING CLEANING) WILL VOID THIS WARRANTY. THIS LIMITED WARRANTY IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE. THE REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES. IN NO EVENT WILL GHP GROUP, INC. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you. CLAIMS HANDLED AS FOLLOWS: 1. Contact your retailer and explain the problem. 2. If the retailer is unable to resolve the problem, contact our Customer Service Dept. detailing the heater model, the problem, and proof of date of purchase. 3. A representative will contact you. DO NOT RETURN THE HEATER TO GHP GROUP, INC. unless instructed by our Representative. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. TO REGISTER THE WARRANTY ON YOUR HEATER, PLEASE FILL OUT THIS CARD COMPLETELY AND MAIL WITHIN 14 DAYS FROM DATE OF PURCHASE OR REGISTER ON-LINE AT ghpgroupinc.com NAME:_______________________________PHONE: ( ) _________________ EMAIL: ____________________________________ ADDRESS: ___________________________CITY: ________________________ STATE:_____________________ ZIP:___________ MODEL:______________________________SERIAL#: _____________________ DATE PURCHASED:_________________________ DEALER PURCHASED FROM: _________________________________________ TYPE OF STORE: __________________________ CITY & STATE WHERE PURCHASED: ___________________________________ PRICE PAID: _______________________________ Please Take 1 Minute To Give Us Your Answers To The Following Questions. All Responses Used Solely For Market Research And Are Held In Strict Confidence. Who primarily decided this purchase? Male Female 18-24 25-39 40-59 60 and over of age? Do you own any other portable heaters? Yes No If yes, type ______________________ brand ____________________________ How do you intend to use your new heater? Construction Site Farm Warehouse/Commercial Garage/Outbuilding Other How did you become aware of this heater? In-Store Display Newspaper Ad Magazine Ad Friend/Relative TV Commercial Store Salesperson Other____________________________________________________________________ What made you select this heater? Style Size/Portability Price Package Brand Other __________________________ Do you: Own Rent Would you recommend this heater to a friend? Yes No Please give us your comments _____________________________________________________________________________________ THANK YOU FOR COMPLETING THIS FORM! Information will be held confidential. 28 WARRANTY REGISTRATION IMPORTANT: We urge you to fill out your warranty registration card within fourteen (14) days of date of purchase. You can also register your warranty on the internet at ghpgroupinc.com. Complete the entire serial number. Retain this portion of the card for your records. GHP Group, Inc. 6440 W Howard St Niles, IL 60714-3302 Tel: (877) 447-4768 ghpgroupinc.com SAVE THIS CARD! Place Postage Stamp Here GHP Group, Inc. 6440 W Howard St Niles, IL 60714-3302


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