DUTTON-LAINSON DLB2500A (01) PDF MANUAL

Thread the handle onto the winch drive shaft and be certain that a clicking noise is produced when the handle is turned clockwise. Install the spring and locknut (Items E and G) on the end of the drive shaft as shown on parts drawing. These parts may appear to serve no function, but they provide several important fail-safe features, and must not be altered or removed.

Wind cable on winch reel by turning winch handle in clockwise direction. This should produce a loud, sharp, clicking noise. The load will remain in position when the handle is released.

Wind cable off the winch reel by turning winch handle counterclockwise (no noise will be produced). The load will remain in position when the handle is released, but for extra security it is recommended that the handle be turned clockwise until at least two clicks are heard. This will add extra tightness to the brake mechanism. Always satisfy yourself that the winch is holding the load before releasing the winch handle.

50 lb (23 kg)

75 lb (34 kg)

175 lb (80 kg)

To ‘freewheel’ cable out, simply turn the handle counterclockwise until lockout lever can be engaged behind handle hub. In this condition cable can be easily pulled from the winch drum.

In order to insure maximum performance, a periodic inspection for any necessary preventive maintenance must be made. Check at least once annually and more frequently when the winch is exposed to an environment which is particularly dirty or wet. For continued smooth performance and increased life, occasionally grease gears, reel shaft and handle threads. An occasional drop of oil on the drive shaft bearings is also recommended. If winch will be used in freezing, icy conditions, apply silicone spray to ratchet pawl and spacer items V, W, X or Y. Note: Do not oil or grease brake mechanism items H and J. Keep winch in good working order. Damaged or severely-worn parts create unnecessary dangers and could result in personal injury or property damage.

For maximum strength and safety, this winch must be mounted with three 3/8″ bolts (M10), washers and lock washers. Use Grade 8 for 1500 lb/680 kg or greater capacity. (See parts drawing). Using fewer bolts or alternate locations will result in damage to the winch base and the winch may malfunction.

Attach cable or rope by method shown in sketch.

Winch Cable Specifications: