DL STRONGARM SA5015 (01) PDF DOCUMENT

Before attempting to install, operate, or service the DL STRONGARM SA5015, you must read all instructions carefully. Failure to comply with instructions could result in serious or fatal injury.

This electric winch should be respected as power equipment. High forces are created when using a winch, creating potential safety hazards. Never allow children or anyone who is not familiar with the operation of the winch to use it.

The winch is not designed for the movement of human beings. Do not use it for scaffolding, elevators, or any other application in which persons could be positioned on or under the load at any time.

Never exceed the rated winch capacity.

The 12 volt D.C. winch operates from a low voltage D.C. source of power (e.g., a car or truck battery). DO NOT connect the winch to 120V A.C. power.

Never apply a load to the winch with the cable fully extended. Keep at least three turns of cable on the reel.

Keep the winching area free of all unnecessary personnel. Never stand between the load and the winch.

Keep hands and fingers clear of the drum and cable area of the winch when operating. Do not attempt to guide the cable by hand as it rewinds on the drum.

Always remove the auxiliary handle when it is not in use. Do not operate the winch motor with the handle installed.

No. The DL STRONGARM SA5015 is NOT TO BE USED AS A HOIST for lifting, supporting, or transporting people or loads over areas where people could be present. This winch is not designed for the movement of human beings or for use as an overhead hoist.

The dead weight capacity for the DL STRONGARM SA5015 (single line) varies depending on the length of cable on the reel. The capacity is a measure of the actual maximum force to which the winch system may be subjected.

With 10 feet of cable on the reel, the capacity is approximately 1,500 lbs.

With 20 feet of cable on the reel, the capacity is approximately 1,250 lbs.

With 30 feet of cable on the reel, the capacity is approximately 1,100 lbs.

With 40 feet of cable on the reel, the capacity is approximately 1,000 lbs.

With 50 feet of cable on the reel, the capacity is approximately 900 lbs.

The following table shows the maximum weight in pounds (lbs) and kilograms (kg) for a rolling load that the DL STRONGARM SA5015 can pull on various inclines. These capacities are shown with 15 feet of cable on the reel and a 10% rolling friction factor.

(*) Load capacity (dead weight) is a measure of actual maximum force to which the winch system may be subjected.

The approximate load speed in feet per minute (FT./MIN.) for the DL STRONGARM SA5015 is as follows:

1. Be sure that the mounting surface is of sufficient strength to support a load well in excess of the rated winch capacity. When attaching the winch to a vehicle, make sure the mounting pad area is rigidly supported by the vehicle frame.

2. Fasten the winch to the mounting surface with three 1/2″ bolts, nuts, washers, and lockwashers.

3. Be sure that the winch is positioned so that the cable does not rub the front opening of the winch.

4. Your winch is equipped with key hole slots in the base for use with quick-mounting shoulder studs if desirable. If you wish to use quick-mount studs, they should be mounted securely into the mounting surface. After positioning the winch on the studs, a 3/8″ bolt should be placed in one of the other holes available to keep the winch securely in position.

5. Always block the wheels to prevent the vehicle from rolling when pulling a load with the winch. Do not use vehicle pulling power to increase the pulling capacity of your winch.

1. Attach the circuit breaker assembly on the end of the positive (+) wire to the positive battery terminal.

2. Attach the negative (-) wire (ground) to the negative battery terminal or a convenient ground location.

3. Make certain that connections are clean and tight.

4. If the wiring is being permanently installed in a vehicle, the wires should be secured so that they cannot come into contact with hot or moving parts.

1. Attach the power supply plug into the connector located at the back of the winch. This plug pushes and snaps into place easily and will fit in only one direction.

2. Connect the remote switch cord to the short cord coming from the back of the winch.

3. The winch can be operated by depressing the “In” or “Out” side of the switch, which will return to off when released. The winch can be powered in or out.

4. Allowing the switch to return to the off position will automatically stop the winch and hold the load.

5. Be sure the battery is fully charged and in top condition to avoid power loss. If using a vehicle battery, leave the engine running on fast idle as a precaution in case the battery is not in top condition.

6. Pay attention to the sound of the winch and the load being pulled. Make certain that the cable tension does not rise suddenly because of a bind in the load.

NOTE: It is normal for smoke to be produced during the initial power down use.

CAUTION: The electric motor is designed for intermittent service only. Extended use without cooling off periods will cause overheating resulting in motor damage. Maximum continuous run time is four minutes.

When the winching operation has been completed, do not depend on the winch to support the load. Always secure the load properly using tie-down straps or chains. Also, remove the power supply plug from the winch to avoid accidental operation.

An emergency crank handle is provided for use in the event of a power failure. The auxiliary handle is for emergency use only. Never use the auxiliary handle as an assist to the motor when the motor is running.

1. Remove the electrical power from the winch.

2. Remove the plastic plug from the side of the winch housing and insert the handle so that it completely engages with the drive shaft. The handle can be cranked in either direction.

3. Always remove the handle from the winch after use and replace the plastic plug.

WARNING: NEVER OPERATE THE WINCH ELECTRICALLY WITH THE EMERGENCY HANDLE IN POSITION.

For long life and trouble-free operation, your winch should be periodically inspected for any required maintenance at least once annually, and more frequently in adverse conditions such as saltwater areas or areas of extreme dust and dirt.

1. Cable Inspection: Carefully inspect the winch cable for any kinks, frays, or abnormal stiffness and replace it at the first sign of this kind of damage. Periodic lubrication with a light oil will improve the life of the cable.

2. Gear and Bearing Lubrication: With the cover removed, inspect the entire gear train and all drive shafts for significant wear or loose bearing fits. Grease all of the gears on the inside of the winch base and apply a drop of oil on all of the bearings in the base. Also, place a drop of oil on the roller clutch. Do not over-lubricate these areas and do not use grease in the roller clutch. The brake pads and brake disc must be kept clean and oil-free.

3. Roller Clutch Check: Check the operation of the roller clutch. Carefully rotate the brake disc and observe the motor shaft. When the disc is turned clockwise, the motor shaft should turn with it. When the disc is turned counterclockwise, the motor shaft should not turn.

4. Fasteners Check: Check all nuts, bolts, retaining rings, etc., to be sure that they are tight and secure.

1. Disconnect the power from the winch.

2. Remove the four cover mounting bolts.

3. Lift the housing off of the winch by gently stretching it open near the lower front corner.

4. Rotate the winch reel so that you have access to the rope clamp.

5. Remove the old cable and replace it with a new cable of the same size.

6. Be sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely.

NOTE: The cable is wound OVER THE TOP OF THE DRUM on the DL STRONGARM SA5015.

When the original cable breaks under tension, it tends to whip toward the winch area. It is recommended that a blanket or rug be placed over the cable during winching operations to minimize this whipping action in case of cable breakage.