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PDF Content Summary: Installation Instructions Discovery ™ Outdoor Grill Models: OB36, OB52, OBS36 and OBS52 Tested in accordance with the latest edition of ANSI Z21.58 2012 ● cSa 1.6-2012 Standard for outdoor cooking gas appliances. IN CANADA: INSTALLATIONS MUST BE IN ACCORDANCE WITH THE CURRENT CAN/CG A-B149.1. NATURAL GAS INSTALLATION CODE CAN/CG A-B149.2. PROPANE INSTALLATION CODE AND/OR LOCAL CODE. Part No. 102032 Rev. N Table of Contents
Important Safety Instructions .......................................... 1 Important Information About Safety Instructions.............. 1 General Safety Precautions ............................................. 2 Planning the Installation................................................... 4 Product Dimensions ......................................................... 4 Location Planning - General ............................................ 5 Location Planning - Enclosed Cabinets ........................... 6 Location Planning - Cart Installations .............................. 9 Installation Instructions.................................................. 10 Preparing for Installation ................................................ 10 Cabinet Installation......................................................... 12 Cart Installation - OB[S]36 Only..................................... 12 Connecting the Gas ....................................................... 14 Final Assembly and Test ................................................ 15 Verifying Proper Operation............................................. 17 Wiring Diagrams.............................................................. 18 Notes................................................................................. 20
Before You Begin... Important: • Installer: In the interest of safety and to minimize problems, read these installation instructions completely and care fully before you begin the installation process. Leave these installation instructions with the customer. • Customer: Keep these installation instructions for future reference and the local electrical inspector’s use. Customer Service Information
If You Need Help... If you have questions or problems with installation, contact your Dacor® dealer or the Dacor Customer Service Team. For repairs to Dacor appliances under warranty call the Dacor Distinctive Service line. Whenever you call, have the model and serial number of the appliance ready. The model and serial number are printed on the product data label on the back of the unit. The product data label also specifies the power supply requirements. Dacor Customer Service Phone: (800) 793-0093 ex. 2813 (U.S.A. and Canada) Monday - Friday 6:00 a.m. to 5:00 p.m. Pacific Time Web site: dacor.com Dacor Distinctive Service (repairs under warranty only) Phone: (800) 793-0093 ex. 2822 (U.S.A. and Canada) Monday - Friday 6:00 a.m. to 5:00 p.m. Pacific Time Model Identification OB36 36 inches wide, no side burner, three (3) U shaped burners in main compartment OBS36 36 inches wide, no side burner, two (2) U shaped burners and one (1) sear burner in main compartment OB52 52 inches wide with side burner, three (3) U shaped burners in main compartment OBS52 52 inches wide with side burner, two (2) U shaped burners and one (1) sear burner in main compartment Model numbers with “NG” are equipped (only) for use with natural gas. Model numbers with “LP” are equipped (only) for use with liquid petroleum (propane).
California proposition 65 warning The burning of gas cooking fuel generates some by-products that are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking with gas. All specifications subject to change without notice. Dacor assumes no liability for changes to specifications. © 2008 Dacor, all rights reserved. Important Safety Instructions
Important Information About Safety Instructions • The Important Safety Instructions and warnings in these instructions are not meant to cover all possible problems and conditions that can occur. Use common sense and caution when installing, maintaining or oper ating this or any other appliance. • Always contact Dacor Customer Service about prob lems and conditions that you don’t understand. Safety Symbols and Labels DANGER Immediate hazards that WILL result in severe personal injury or death. warning Hazards or unsafe practices that COULD result in severe personal injury or death. caution Hazards or unsafe practices that COULD result in minor personal injury or property damage. DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. warning 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. warning If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. warning NEVER use this appliance as a space heater to heat or warm the room. Doing so may result in carbon monoxide poisoning and overheating of the appliance. warning This outdoor cooking appliance is not intended to be installed in or on a recreational vehicle and/or boats. warning Use this outdoor gas cooking appliance outdoors only. Do not use it in a building, garage or any other enclosed area.
read and save these instructions 1 Important Safety Instructions General Safety Precautions To reduce the risk of fire, electric shock, serious injury or death when using your appliance, follow basic safety precau tions, including the following:
warning • Read the use and care manual completely before using this appliance. • Use this appliance only for its intended use as described in the use and care manual. Use it only to cook food. It is not designed for commercial, indus trial or laboratory use. • If you receive a damaged product, immediately con tact your dealer or builder. Do not install or operate an appliance that has been damaged or dropped. • This appliance must be properly installed and ground ed by a qualified installer according to these instal lation instructions. Have the installer show you the location of the gas shut-off valve and the electrical outlet so that you know where and how to turn off the gas supply and disconnect power to the appliance. • Do not repair or replace any part of this appliance unless specifically recommended in the literature accompanying it. All other service should be done by a qualified service technician. Contact the Dacor Customer Service Team at (800) 793-0093, or at dacor.com for examination, repair or adjustment. • Do not install this appliance with surface (downdraft) ventilation systems. • Do not install this appliance under unprotected over head combustible materials. • Excessive weight warning: Use two or more people to move and install this product. • Do not install the grill in a laminate, or synthetic, solid surface countertop material. • Sheet metal edges can be dangerous in heavy lifting situations. Wear gloves during installation. • Keep the electrical cords away and gas supply lines from heated surfaces. • Before performing any type of service, make sure that the gas shut-off valve is closed (turned off) and the power plug is disconnected. • Failure to provide proper clearances as noted in these installation instructions may result in a fire haz ard. • DO NOT TOUCH ANY OF THE COOKING SURFACES DURING OR IMMEDIATELY AFTER USE. After use, make sure these surfaces have had sufficient time to cool before touching them. warning • To avoid the possibility of fire, do not leave the appli ance unattended when in use. • To avoid the possibility of fire or burns, do not allow clothing, potholders, towels or rags to come into con tact with hot surfaces during and immediately after use. • Do not use towels or bulky cloth as pot holders. • Do not wear loose or hanging apparel while using this appliance. Do not allow clothing to come into contact with the cooking surface. • Inspect the gas hose and regulator assemblies before each use of this appliance. • Keep items that could explode, such as aerosol cans away from the grill and burners. Do not store flam mable or explosive materials in adjacent cabinets or areas. • Exercise caution when opening the canopy. Let hot air or steam escape before looking or reaching inside. • Do not use abrasives, caustic cleaners or detergents to clean this appliance. They may cause permanent damage to surfaces. Do not use aerosol cleaners. They may be flammable or cause corrosion of metal parts. • Turn the knobs to the OFF position prior to removing them from the valve stems. • Do not operate the appliance without the knobs and trim rings in place. • Do not expose the knobs or trim rings to direct lame, hot utensils or other sources of heat. • Clean the appliance thoroughly before operating it for the first time. • NEVER cover any slots, holes or passages on the outdoor grill or its chassis. Doing so blocks air flow and may cause carbon monoxide poisoning. Aluminum foil linings may also trap heat, causing a fire hazard. Keep all slots, holes and passages clear of grease and grime. • In the event of a power failure, use only the Dacor supplied match light tool or a long stemmed match to light. • Make sure this appliance is used only by those indi viduals who are able to operate it properly. • Never allow anyone, including children to sit, stand or climb on any part of the appliance. Doing so may cause tipping, damage, serious injury or death.
2 Important Safety Instructions
warning • Do not leave children alone or unattended in the area around the appliance. Do not allow children to oper ate it, play with the controls, pull on the handle or touch other parts. • Do not store items of interest to children on top of or above the appliance. Children could be burned or injured while climbing on it. • Keep the ventilation openings for the LP cylinder free and clear from debris. • Non-stick coatings, when heated, can be harmful to birds. Remove birds to a separate, well-ventilated area during cooking. • Make sure that all of the appliance’s parts are dry before lighting a burner. Do not cover the burners and grates with anything except properly selected uten sils. Decorative covers may cause a fire hazard or damage to the unit if a burner is accidentally burned on with the cover in place. • Keep flammable items, such as paper, cardboard, plastic, and cloth away from the burners and other hot surfaces. Do not allow pot holders to touch hot surfaces or gas burners. • Do not hang flammable or heat sensitive objects over or in close proximity to the appliance. • Do not use the appliance for storage. • Make sure that all the burner parts are dry before lighting a side burner. • Do not allow food to sit for more than one hour before or after cooking. Eating spoiled food can result in food poisoning. • Do not line the appliance with aluminum foil or other materials. These items can melt or burn up during cooking. • Do not leave the canopy open when the outdoor grill is not in use to prevent an accumulation of water/ moisture inside. If water accumulates in the grill com partment the unit should not be used and a service technician should be called to clean the inside of the compartment. • If the appliance is left out in the rain (with the canopy shut), wait 30 minutes after the rain storm before using it. warning • IMPORTANT: This appliance is equipped with a three-prong grounding electrical plug for protection against possible electric shock hazards. It must be plugged into a dedicated, grounded electrical outlet that meets local codes for outdoor appliances. If only a two-prong electrical outlet is available, it is the responsibility of the customer to have it replaced with a dedicat ed, properly grounded three-prong electrical outlet. Do not under any circumstances: ◊ Cut or remove the third (ground) prong from the power cord. ◊ Use an adapter plug. ◊ Use a power cord that is frayed or damaged. • If using an extension cord, use only a grounded cord approved for use outdoors. Use a cord that is as short as possible. Avoid routing it through wet areas. TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A GREASE FIRE: • SMOTHER FLAMES with a close-fitting lid, cookie sheet or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. • NEVER PICK UP A FLAMING PAN - you may be burned. • DO NOT USE WATER, including wet dish cloths or towels - a violent steam explosion may result. • Use a fire extinguisher ONLY if: a. You have a Class ABC extinguisher, and you already know how to operate it. b. The fire is small and contained in the area where it started. c. The fire department is being called. d. You can fight the fire with your back to an exit.
Planning the Installation Product Dimensions Product tolerances: ±1/16 (±1.6 mm) unless other wise specified 9 1/8" (23.2 cm) 25 1/8" (63.8 cm)
9 1/8" (23.2 cm) 23 3/4" (60.3 cm) 26 1/2" (67.3 cm) 27” * (68.6 cm) 23 3/4" (60.3 cm) 26 1/2" (67.3 cm) 27" * (68.6 cm) 36" (91.4 cm) 52" (132.1 cm) OB36 and OBS36 25 1/8" (63.8 cm) OB52 and OBS52
* Total depth from back to front of handles is 30” (76.2 cm) 4 Planning the Installation
warning • This installation must conform to local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2. • Prevent grill combustion products from being drawn into a building through fresh air inlets: The venting system of other than a direct-vent appliance must terminate at least 4 feet (1.2 m) below, 4 feet (1.2 m) horizontally from, or 1 foot (30.5 cm) above any door, window or gravity air inlet into any building. The bot tom of the vent terminal must be located at least 12 inches (30.5 cm) above grade. • A MINIMUM clearance of 10 inches (25.4 cm) must be maintained, above the countertop material, from all combustible vertical materials on the sides and behind the outdoor grill chassis and canopy. • A MINIMUM clearance of 1 1/4 inches (3.2 cm) must be maintained, above the countertop material, from all non-combustible vertical materials on the sides and behind the outdoor grill chassis and canopy. • A MINIMUM clearance of 1/4 inch (6 mm) must be maintained, inside the base enclosure below the countertop material, from all vertical surfaces on the sides of the appliance. • A MINIMUM clearance of 3/4 inch (1.9 cm) must be maintained, from the bottom of the control panel to any material for ventilation purposes. Failure to do so will block air flow through the outdoor grill and may cause carbon monoxide poisoning or improper opera tion. • The back edge of the grill must maintain a minimum clearance (10 inches/25.4 cm) from combustible back splash materials. Special cabinet and countertop dimensions are required. • The electrical outlet and gas service must be installed only by a qualified, licensed professionals. • The maximum gas supply pressure to the regulator must not exceed 1/2 pound per square inch. • Use only the factory supplied gas regulator or a Dacor approved replacement. • For fixed piping NG and LP systems, do not use alu minum piping or tubing. • For fixed pipe LP systems, do not use flexible or semi rigid gas lines to make gas connections. Location Planning - General Gas and Electric Power Requirements • Prior to installation, the gas supply for natural gas or whole house LP installations must meet the specifica tions below. • For natural gas or fixed piping LP installations, have a qualified plumber or gas fitter install a 3/4 inch (1.9 cm) or 1/2 inch (1.3 cm) gas supply line with a shut-off valve (not included). Have it installed in an accessible location that allows it to be shut off when the appliance is installed. Gas Supply Requirements Model Type Manifold Pressure Minimum Gas Supply Pressure Natural Gas 4” Water Column 5” Water Column LP Gas 11” Water Column 12” Water Column • The correct voltage, frequency and amperage must be supplied to the appliance from an isolated, grounded circuit which is protected by a properly sized circuit breaker or time-delay fuse. The required voltage, fre quency, and amperage ratings are listed on the product data plate and are also below. Electrical Requirements Circuit Requirement 120 Vac, 15 Amp. Total Connected Load 2.9 Amps, (0.35 kW) • It is the owner’s responsibility to ensure that the elec trical connection to this appliance is installed by a qualified electrician. The electrical installation, includ ing minimum supply wire size and grounding, must be done in accordance with National Electric Code ANSI/ NPFA 70, (or the latest revision) or Canadian Electrical Code CSA C22.1, and local codes and ordinances for connection of an outdoor appliance. • Locate the electrical outlet within reach of the 48 inch (121.9 cm) long power cord so that it will reach when the grill is completely installed in the enclosure. • Total connected loads shown include the ignition sys tem, interior lights and rotisserie motor. • The rotisserie motor should be plugged into the same grounded outlet power source or an alternate 120 Vac duplex outlet located on the same circuit as the grill.
5 Planning the Installation
Location Planning - Enclosed Cabinets • Maintain all minimum clearances specified below and on the facing page. • For proper outdoor grill operation, provide a flat, level mounting surface with minimum 3/4” (1.9 cm) thick ness. • All models are designed to allow installation in combus tible or non-combustible base material structures. • On installations without a LP cylinder tank located below the unit, plan the installation so that the gas shut-off valve and pressure regulator are accessible after the appliance is installed so that gas and power can be turned off if service is required. Also, make sure the electric plug can be disconnected easily during ser vice. Optional Finish Trim Kits The optional finish trim can be installed on the countertop to finish the sides and back of the countertop opening. The stainless steel finish trim can be caulked to the countertop and should be secured to the base enclosure with flat head screws. Center the trim within the cutout dimensions noted in this manual, then utilizing the deck screws along with the holes located along the vertical sides of the finish trim, install them securely to the base enclosure countertop sub straight. Enclosed Cabinet Installations with a LP Cylinder • When using a LP-gas cylinder, it must be completely enclosed, It must also be ventilated by openings on the sides, back and floor of the enclosure. Each open ing must have a total area of no less than 10 square inches (25.4 square cm). • Plan to install the grill in a base structure that has one of the following structural details: ◊ The LP cylinder shut-off valve shall be readily accessible for hand operation. A door on the enclo sure to gain access to the valve is acceptable, pro vided it is non-locking and can be opened without the use of tools. ◊ The enclosure for the LP-gas cylinder shall isolate the cylinder from the burner compartment to pro vide shielding from radiation, a flame barrier and protection from foreign materials such as hot drip pings. ◊ There shall be a minimum clearance of 2 inches (51 cm) between the floor of the LP-gas cylinder enclosure and the ground. The design of the out door cooking enclosure must allow the LP-gas cyl inder to be connected, disconnected and the con nections inspected and tested outside the cylinder enclosure. • Connections which may be disturbed when installing the cylinder in the enclosure can be leak tested inside the enclosure. • Internal mounting means shall be provided on the out door gas grill for mounting the LP-gas supply cylinder. If the outdoor grill is not in use, the gas must be turned off at the supply cylinder.
28 1/2" (72.4 cm) to finished countertop 10" (25.4 cm) min. to combustibles 1 1/4" (3.2 cm) min. to non-combustible 1 1/4" (3.2 cm) Junction box Cutout Dimensions - Side View (All Models)
Trim frame (accessory) 3/4" (1.9 cm) Rotisserie mounting bracket (factory installed) 23 3/4" (60.3 cm) 1/4" (6 mm)
min. to any material* 24" (61.0 cm)
6 Planning the Installation Cutout tolerances: +1/16 (+1.6 mm), -0 unless other wise specified
6" x 7" (15.2 cm x 17.8 cm) utility cutout Coutertop Cabinet 12 1/4" (31.1 cm)
depth 25" (63.5 cm) depth 24" (61.0 cm) 3/8" (1.0 cm) ø both sides OB[S]36 - 33 1/2" (85.1 cm) OB[S]52 - 49 1/2" (125.7 cm)
Outdoor grill placement 3/4" (1.9 cm) min. to any Cutout Dimensions - Top View OB[S]36 - 36 1/2" (92.7 cm) OB[S]52 - 52 1/2" (133.4 cm) 9" (22.8 cm) max. 1 1/2" (3.8 cm) 8" (20.3 cm) min. to combustibles above the countertop surface, both sides
36" (91.4 cm) material for ventilation
Door depth: 1/4” 6 mm) Cutout Dimensions - Front View
OBAD36 Accessory doors shown 7 Planning the Installation Location Planning - Enclosed Cabinets (continued) Cut-out for outdoor grill Overall height Overall width Door depth: 1/4” 6 mm) OBAD Series Accessory Doors (OBAD36 shown)
Model Number OBAD20 (Single door) OBAD36 (Dual door) Overall Width 19 1/2” (49.5 cm) 35 7/8” (91.1 cm) Overall Height 21” (53.3 cm) 21” (53.3 cm) Cutout Width 16 3/4” (42.5 cm) 33 1/8” (84.1 cm) Cutout Height 18 3/4” (47.6 cm) 18 3/4” (47.6 cm) Cutout Depth 3” (7.6 cm) 3” (7.6 cm)
8 Planning the Installation Location Planning - Cart Installations
• Maintain all minimum clearances shown between the appliance and all surfaces behind and to the side of the appliance. • Allow 26 inches minimum in front to open and close the cabinet drawers. Above the cooking surface, both sides: Above the cooking surface, both sides: 1 1/4” (32mm) Min. to non-combustibles 1 1/4” (3.2 cm) min. to non-combustibles 10” (254mm) Min. to combustibles 10” (25.4 cm) min. to combustibles • For proper grill and drawer operation, use the outdoor grill and cart only on a level surface. • Side distances exclude optional shelves. Above cooking surface, behind unit: Above the cooking surface, behind unit: 2 1/2” (64mm) Min. to non-combustibles 2 1/2” (6.4 cm) min. to non-combustibles 11 1/4" (286mm) Min. to combustibles 11 1/4” (28.6 cm) min. to combustibles (with hood in closed position) (with hood in closed position)
Example of Grill Cart Location 9 Installation Instructions
warning • Before installing the appliance, make sure the elec trical and gas (on tank-less installations) service meets the requirements specified in the Planning the Installation section of this manual. • This appliance must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. • Excessive weight warning: Since the appliance and grill cart are heavy, install the appliance with the help of at least one other person. • Make sure the power cord is NOT connected to the electrical outlet while connecting the gas line to the appliance. • Do not apply excessive pressure when tightening con nections and fittings. • Do not use plumber’s putty or Teflon tape on gas com pression connections. Doing so can defeat the proper sealing of these fittings. • Use only approved gas line thread compound or tape to seal gas connections. • The maximum gas supply pressure to the regulator must not exceed 1/2 pound per square inch. Preparing for Installation 1. Before removing the unit from the box, check the labeling on the box to make sure that the appliance is equipped for the gas type to be used. Liquid petroleum (propane) units are identified by the “LP” designa tion at the end of the model number. Do not proceed with installation if you do not have the correct model. Conversion in the field from one gas type to another is not permissible. 2. With the help of an assistant, remove the appliance and all the parts from the box. Check to make sure all parts are included. 3. Remove all shipping materials from the appliance and peel off the protective plastic coating. 4. To reduce weight during installation, make sure all loose parts are removed from the grill. Parts List All models: A Drip tray - B Smoker box C Warming rack D Regulator assembly E Grills (2 large, 2 small) F Flame spreaders (2 large, 1 small) G Rotisserie rod and forks H Rotisserie motor Cleaning cream (PN A302) Models OB52, OBS52 only: L Side burner cover K Side burner grate M Side burner caps (2) N Side burner heads (2) LP Models equipped for use with an LP cylinder: P 3/4” coupling Q 3/4” nipple A PN 700481 B PN 27738 C PN 101154
10 Installation Instructions D D D
LP cylinder regulator OB36 and OBS36 (PN 72310) Fixed piping natural gas or LP regulator* E LP cylinder regulator OB52 and OBS52 (PN 101578) PN 101163 PN 36628 F G
PN 36661 Rod: PN 101179
Fork (2): PN 72162 PN 101164 L K H PN 700482PN 72436SB PN 13548
M PN 72231 P Q PN 700614
PN 72232 PN 72801 N * A regulator for use with fixed pipe natural gas installations comes standard with natural gas models (Dacor PN 700597NG). For fixed pipe LP installations, replace the standard LP tank regulator and hose that come with LP models with a fixed pipe LP regulator (Dacor PN 700597LP). The fixed pipe LP regulator must be ordered separately. 11 Installation Instructions
Cabinet Installation warning To avoid an explosion hazard, do not connect the cart or appliance(s) to electrical power until after the gas supply system has been checked for leaks. important To prevent damage to the gas regulator, install the regulator only after the appliance is mounted in its permanent position in the enclosure. • With at least one person on each side of the unit, lift it up and lower it into the cabinet cutout. As you lower it into the cutout slide the electrical cord into the utility cutout. OB36 or OBS36 Insert power cord into utility cutout OB52 or OBS52 Insert power cord into utility cutout Cart Installation - OB[S]36 Only warning • Attach the appliance to the cart with all of the supplied bolts before use. • All gas and electrical connections should be made after the grill is installed and bolted to the cart. • To avoid an explosion hazard, do not connect the cart or appliance(s) to electrical power until after the gas supply system has been checked for leaks. important To prevent damage to the gas regulator, install the regulator only after the appliance is mounted in its permanent position on the cart. 1. Remove the cart from the shipping pallet before instal lation. The Dacor cart ships assembled ready for installation of the outdoor grill. Set the cart in an open location and lock the wheels on the cart to minimize movement. 2. Remove the drawers. 3. With at least one person on each side, lift the appliance up and lower it onto the cart. As you lower it onto the cart slide the electrical cord into the utility cutout. Insert power cord into utility cutout Utility cutout Rotating wheel Locking wheel Locking wheel Tank shelf 4. Center the unit on the cart, making sure to line up the threaded mounting holes under the bottom of the grill with the holes in the top of the cart. 5. Thread all of the supplied bolts into the bottom of the outdoor grill from inside the cart. Tighten the bolts into place.
12 Installation Instructions
Optional Side Shelf Installation 1. Install the front mounting bracket for the right side shelf. Use two (2) of the provided button head fasten ers and two (2) lock washers. Tighten into place using a 5/32” Allen wrench. Bracket Lock washer Button head fastener 2. Slide the slot on the inside of the shelf over the pin on the mounting bracket. Pin 3. While holding the shelf in place, insert the pin on the back mounting bracket into the slot on the back side of the shelf. 4. While holding the shelf and back mounting bracket in place, attach the back mounting bracket using two (2) of the provided button head fasteners and two (2) lock washers. 5. Repeat steps 1 through 4 for the other shelf.
13 Installation Instructions
Connecting the Gas Gas Connection - Natural Gas note • Units equipped for use with natural gas ship with a regulator assembly with 3/4” pipe attached and an additional 3/4” nipple. • The regulator assembly is also equipped with a 3/4” to 1/2” reducer on the inlet side. 1. Connect the factory supplied regulator assembly to the gas inlet at the back right bottom corner of the appli ance. Make sure the arrow on the regulator points in the direction of the gas flow (towards the grill). 2. Connect a 1/2” nipple to the regulator. 3. Install an approved flexible gas line from the regulator to the gas shut-off valve. Natural Gas Connection Regulator assembly (included PN 700597NG) 1/2” nipple/fitting (not included) Flexible gas line (not included) Gas shut-off valve, installed 3. Connect the nipple to the gas shut off valve using rigid gas piping. LP Fixed Gas Pipe Connection Regulator assembly (special order PN 700597LP) 1/2” nipple (not included) Gas shut-off valve, installed in accessible location Gas Connection - LP Gas Cylinder Hose 1. Connect the supplied 3/4” coupling and nipple to the gas inlet at the back right bottom corner of the unit. 2. Connect the included LP cylinder hose to the nipple. 3/4” coupling and nipple (included) Connect to outdoor grill LP regulator and hose assembly (included)
in accessible location Gas Connection - LP Fixed Gas Pipe System 1. Connect the LP regulator assembly (special order from Dacor) to the gas inlet at the back right bottom corner of the appliance. Make sure the arrow on the regulator points in the direction of the gas flow (towards the grill). PN 72310 for OB36 and OBS36 PN 101578 for OB52 and OBS52
2. Connect a 1/2” nipple to the regulator. LP Cylinder Hose Connection
14 Installation Instructions
Final Assembly and Test Assemble the Grill 1. Open the canopy on the unit. 2. Insert the drip tray completely into the slot on the front of the unit. 3. Put the flame spreaders on the floor of the appliance, inside the canopy. The large holes go toward the front of the unit. The holes are used to light the burners in case of power failure. Push the spreaders as far to the right as possible, leaving an opening on the left for the smoker box. 4. Install the grills on the shelves above the flame spread ers. Push the grills as far to the right as possible, leav ing an opening on the left for the smoker box. 5. Insert the smoker box into the opening to the left side of the grills. 6. Place the warming rack on the holders on the walls inside the canopy. 5 Smoker box 4 Grills 3 Flame spreaders Assemble the Side Burner - 52 Inch Models 7. Put the burner heads on to the burner bases. Line up the slots on each head with the pins on the base so that it lies flat. Put the burner caps on top of the burner heads. Line up the slots on each cap with the pins on the base so that it lies flat. 8. Put the grate over the top of the side burner. Line up the legs with the dimples on the top of the side burner chassis. 9 Burner cover 8 Grate 7 Burner heads and caps 1 Open canopy 6 Warming rack
2 Drip tray 15 Installation Instructions
Final Assembly and Test (cont.) LP Cylinder Installation - Some Models warning • The largest recommended LP cylinder size for the rollout tank shelf on the cart is five gallons. A five gallon portable liquid propane cylinder should be approximately 12 inches (30.5 cm) in diameter and 18 inches (45.7 cm) high,. It must be constructed and marked in accordance with the specification for liquid propane (LP) gas cylinders of the U.S. Department of Transportation (DOT) and designed for use with a 1. For units that will use a LP cylinder, start by making sure the tank shut-off valve is completely closed. 2. Place the tank into the final position within the cabinet or cart. Gas connection at right rear corner under outdoor grill Tank gas regulator (included) LP tank valve
5LP-A quick disconnect systems only. • Cylinders must be stored outdoors in a well vented area out of the reach of children. • On installations with a LP cylinder, when storing the appliance indoors, you must disconnect and store the LP cylinder outdoors. • On models OB52 and OBS52 equipped for use with a LP tank, use only a two stage regulator on the gas supply line. • For LP cylinder installations, the LP gas cylinder must have its own certified high-pressure regulator (Either Slideout LP tank storage shelf on optional cart Leak Testing Flexible gas line (included) LP tank (not included) 5 Gallon maximum shelf capacity warning
Type I or No. 600 Connection). • A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. • Never use a cylinder with a damaged shut-off valve. • Do not change the regulator/hose assembly with a standard 510 POL tank/valve assembly. • The cylinder must be provided with a shut-off valve terminating in a liquid propane (LP) gas supply cylin • Do not use a flame to check leaks. • The grill or cooktop and shut-off valve must be discon nected from the gas supply piping during any pres sure testing exceeding 1/2 psi (3.5 kPA). 1. Turn all burner control knobs on the front of the appliance to the OFF position. 2. With the power to the appliance DISCONNECTED, open the gas shut-off
der valve outlet specified, as applicable, for connec tion No. 5LP-A. valve. 3. Check all gas connections for leaks using OFF
• The cylinder supply system must be arranged for vapor withdrawal and provided with a listed overfilling prevention device. an electronic gas leak detector. You may also apply a water and soap solution to the connections. Bubbles around the connections indicate a leak. If you observe leakage do not attempt to operate the appliance until all leaks have been eliminated. Power Connection - Cart Models 1. If the appliance is installed on a cart, connect a three prong extension cord (minimum 5 Amp. capacity) designed for outdoor use to the power input on the back of the cart. Connect the other end of the exten sion cord to a grounded, three-prong, electrical outlet that meets local code for use with outdoor appliances.
16 Installation Instructions
2. With the tank shelf open, connect the power cord from the outdoor grill and the warming oven (if equipped with one) to the electrical outlet on the back panel inside the cart. 3. Connect the rotisserie motor power cord to the electri cal outlet on the back side of the cart. Electrical Outlet with Ground Fault Interrupter Power Connection - Cabinet Installations • Connect the appliance(s) to an electrical outlet that meets the specifications in the Planning the Installation section. • The rotisserie motor should be plugged into the same outlet or an alternate 120 Vac outlet on the same circuit as the appliance. Verifying Proper Operation Lighting Instructions 1. Read and understand the accompanying use and care manual prior to cooking with this appliance. The use and care manual contains additional important safety, service and warranty information. 2. No adjustment of burner settings is required. All valves and air mixture shutters found in this appliance have been factory preset. 3. With the gas shut-off valve open, turn all burner knobs to the HIGH position for approximately 20 seconds to allow the air in the system to purge from the grill and 6. If the second or third attempt to ignite the burner is not successful then turn all burner controls to the OFF position. 7. If the grill or cooktop fails to operate properly, make sure that power to the electrical outlet and gas supply are turned on and that all installation steps have been carefully followed. Check also for a tripped ground fault interrupter on the electrical outlet. Push in on the RESET button. NOTE: If using an extension cord, the igniters will not spark properly if the cord is not supplying a solid ground. If the grill still will not light, close the gas shut-off valve. Do not attempt to repair the appliance yourself. Contact Dacor Distinctive Service at (800) 793-0093 ex. 2822. Have the model and serial number from the product data label avail able when you call. Dacor is not responsible for the cost of correcting problems caused by a faulty installation. Installation Checklist warning • To ensure a safe and proper installation, the follow ing checklist should be completed by the installer to ensure that no part of the installation has been over looked. • Proper installation is the responsibility of the hom eowner. The importance of proper installation of your Dacor Outdoor Grill cannot be over emphasized. □ Is the electrical outlet for the appliance grounded and located according to these instructions and in accor dance with all applicable electrical codes for outdoor appliances?. □ Is the gas service for the appliance located and installed according to these instructions and in accor dance with all applicable codes? □ Has the gas supply inlet pressure been measured to ensure that it does not exceed the maximums and meets the minimum stated in these instructions? □ Is the appliance secured to the cabinet or cart?
cooktop side burners. 4. Once the gas has filled the lines the auto matic electronic ignition system should ignite the burner. If the system burners do not ignite within 20 seconds turn all burner controls to the OFF position. Wait five minutes and attempt the ignition pro cess again. HIGHOFF □ Are the grease tray, flame spreaders, grates and, if applicable, burner heads and caps properly installed according to these instructions? □ Has proper operation been verified? Did the installer check the gas supply for leaks? □ Have any problems been noted on the warranty card
5. Visually check the burner flame for proper operation. Proper flame operation will show a steady, soft blue color and stable flame. or during the on-line warranty activation? Has the war ranty been activated on-line or the warranty card filled out completely and mailed?
17 Wiring Diagrams W i r i n g D i a g r a m - O B ( S ) 3 6 18 Wiring Diagrams 2 5 ) S ( B O - m a r g a i D g n i r i W 19 Notes 20 21 Dacor ● 14425 Clark Avenue, City of Industry, CA 91745 ● Phone: (800) 793-0093 ● Fax: (626) 403-3130 ● dacor.com
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