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PDF Content Summary: bimmerworld.com F82 M4 / F80 M3 Magnaflow Exhaust Install 2015 BMW M3/M4 3.0L SPORT Black PART NO. 19187 HARDWARE KIT: 1.  2.50" Clamp 2.  3.00" V-Band Clamp 3.  Bolt 5/16-18x2.00" 4.  Nut 5/16-18" 5. [2) Split Lock Washer 5/16" SPRAY LUBRICANT6.  Flat Washer 5/16" 7.  Bolt M6-1.0x20mm To ease removal of existing exhaust components (especially on older vehicles) spray penetrating lubricant on all fasteners and hangers/insulators that will be loosened or removed and let soak before disassembly. MINIMUM REQUIRED TOOLS: (Or Pry Bar) cutting tool BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | firstname.lastname@example.org B W I L E G L A L R O A S S F A S F E M E S A T Y T E T I R R N H E I S O A A T R L D A O L S I U L N : I G S N H T G 4 R L P Y U R C B O T E D I F O U O N C R S T E 1 5 m S m H O P S U P P 2 L H I E a S n : g e r T o o l S a w z a l l o r s i m i l a 1 2 3 4 3 r . . . . X D P M - / / U S P S F I M P M F E I I L D D E A P R P S I I S P P A E E E S M S A A E B S S M L S S 1 Y B E E L M M Y B B . L L Y Y MAGNAFLOW RECOMMENDS PROFESSIONAL INSTALLATION ON ALL THEIR PRODUCTS WARNING: When working on, under, or around any vehicle exercise caution. Please allow the vehicle's exhaust system to cool before removal, as exhaust system temperatures may cause severe burns. If working without a lift always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed. ATTENTION: Always install any supplied band or V-band clamps to the proper torque specifications of 40-45 ft- lbs for band clamps and 70 in-lbs for V-band clamps. Over tightening will result in the clamp breaking and will NOT be warranted by MagnaFlow. 990-0905 19187 8/31/15 REV 003 Step 1. To remove the OEM exhaust system, you will first need to unplug the exhaust valve control motors located on the OEM muffler assembly. Step 3. Install the new system by loosely securing the inlet pipes of the X-Pipe Assembly to the outlet pipes you have just cut using the supplied 2.50" clamps. Leave all clamps and fasteners loose for final adjustment of the complete system once installed. BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | email@example.com Step 2. To remove the OEM exhaust system you will need to cut the two outlet pipes behind the weld of each catalytic converters. The Drivers side needs to he cut 10.25" rearward and the passengers side 8.63". Disengage all welded hangers from the OEM rubber insulators. Do not discard the OEM fasteners or damage the rubber insulators as they will be needed to mount your new MAGNAFLOW system. Once the system has been removed you can unbolt the two exhaust control valves located on the muffler assembly. Step 4. Loosely Install the D/S and P/S Mid Pipe Assemblies with the supplied V-Band Clamps. **NOTE: Take care when using the V-Band Clamps, they are designed for one time use only. Once the clamp is tightened it can not be reused. BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | firstname.lastname@example.org 990-0905 19187 8/31/15 REV 003 BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | email@example.com
Step 5. Attach both OEM exhaust control valve motors to the valve brackets on the new system locating the motor shaft to the valve bushing. You may now Install the Muffler Assembly using the same procedure for the V- Band Clamp. Engage the hanger bracket using the OEM hardware. Step 6. Re-attach the electrical plugs to each valve motor. Step 7. Once a final position has been chosen for the new exhaust system, evenly tighten all clamps from front to rear using the torque specifications on page one of the instructions. Inspect all fasteners after 25-50 miles of operation and re-tighten if necessary.
BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | firstname.lastname@example.org 990-0905 19187 8/31/15 REV 003 BimmerWorld 4085 Pepperell Way Dublin, VA 24084 | 877.639.9648 | email@example.com
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