FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF USER GUIDE
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF USER MANUAL
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF OWNER GUIDE
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF OWNER MANUAL
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF REFERENCE GUIDE
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF INSTRUCTION GUIDE
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF REFERENCE MANUAL
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF INSTRUCTION MANUAL
FREE ENGLISH ALFA LAVAL THINKTOP V50 (01) PDF OPERATING INSTRUCTIONS
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ALFA LAVAL THINKTOP V50 (01) PDF SUMMARY:
What tools are needed to carry out the installation?
- Hex key
- Adjustable spanner or flat wrenches
What is the first step for mechanical installation?
Fit the yellow sensor target to the actuator stem. Tighten the sensor target by hand or use a 22 mm spanner (1…2 Nm).
What is the second step for mechanical installation?
Mount the ThinkTop centered and flat against the actuator top. Hold the ThinkTop flat and steady against the actuator top. Use a 2.5 mm hex key to lightly tighten one of the two set screws. Tighten the second set screw (1…1.5 Nm). Tighten the first set screw (1…1.5 Nm).
What should be done before beginning the pneumatic installation?
Cut the hoses to the preferred length.
What is the first step for pneumatic installation?
Connect the air hoses between the air connectors on the ThinkTop and the air ports on the valve. For double seat valves, ensure that the hoses run parallel to each other and do not overlap. Connect the air supply. Connect the supply air hose to the Air in connector and turn on the supply air.
What is the second step for pneumatic installation?
Verify that the air exhaust plug points downwards as indicated by the arrow to avoid water ingress in the pneumatic system. The exhaust plug can be rotated until it points in the right direction.
How do you remove the top cover for electrical installation?
Turn it counter clockwise and then lift it upwards.
What is the next step after removing the top cover for electrical installation?
Connect the cable to the ThinkTop, and then connect the wires to the terminals according to the wiring diagram.
What is the next step after connecting the wires to the terminals?
Tighten the cable gland using a 19 mm wrench (3 Nm). Or tighten the M12 connector using a 14 mm wrench (0.6…1.5 Nm).
What is the next step after tightening the cable gland or M12 connector?
Put the top cover back in place.
What is the last step for electrical installation?
Turn on the power supply. If installed correctly, the light guide flashes green.
What size wrench is needed to tighten the cable gland?
19 mm wrench (3 Nm).
What size wrench is needed to tighten the M12 connector?
14 mm wrench (0.6…1.5 Nm).
What should you be mindful of when wiring?
Be mindful of the difference between the number sequence of the control board terminal and the M12 plug pins.
What do you do to allocate an address for AS-interface?
Use preferred addressing device. See the device manual for more information.
What is needed for installation of the upper seat-lift surveillance?
Adjustable spanner or flat wrenches in the following sizes: 12, 14, 15 and 17 mm.
What is the first step for installation of the upper seat-lift surveillance?
Remove the blue plug in the ThinkTop housing with a 14 mm flat wrench. Fasten the seat lift sensor cable gland to the ThinkTop housing with at 15 mm flat wrench (1.5 Nm). Fit the sensor cable in the cable gland. Connect the wires to the seat lift sensor terminal according to the colour codes noted next to the terminals. Fasten the cable gland nut with at 15 mm flat wrench (1.5 Nm).
What is the second step for installation of the upper seat-lift surveillance?
Fit the black bushing in the relevant hole in the valve yoke. (The icons on the yoke refer to the shape of the valve plug). (The bushing will be fastened together with the sensor nut in step 7).
What is the third step for installation of the upper seat-lift surveillance?
Position the valve so that the mechanical target is in front of the sensor by manually controlling solenoid valve two. Fit a nut approximately half way into the thread on the sensor. Fit the sensor in the bushing, so the tip of the sensor is approximately 1–2 mm from the mechanical target of the valve.
What is the fourth step for installation of the upper seat-lift surveillance?
Fit the sensor cable on the sensor with the elbow pointing downwards. Tighten the nut by hand on the sensor against the bushing for stability.
What is the fifth step for installation of the upper seat-lift surveillance?
Turn on power.
What is the sixth step for installation of the upper seat-lift surveillance?
Test the installation by energizing and deenergizing the upper seat lift function and verify that the LED on the seat lift sensor changes state. Adjust the sensor position if necessary. The goal is to center the transition point between the always ON limit and the always OFF limit.
What is the seventh step for installation of the upper seat-lift surveillance?
Fasten the sensor nut with a 17 mm flat wrench (1…2 Nm). Fasten the sensor cable with a 14 mm flat wrench (0.6…1.5 Nm).
How do you center the sensor?
- a) Closed seat position – Screw in the sensor until the local sensor LED comes ON.
- b) Open seat position – Unscrew the sensor while counting the rotations until OFF.
- c) Close the seat and screw the sensor approximately half the rotations back in and orient the cable plug downwards.
What is needed for valve speed reduction?
A hex key to remove the air fitting on the ThinkTop and an 8 mm spanner for tightening the special fitting.
What size is the hex key for the blue rim fitting?
4mm for the blue rim, ø6, fitting.
What size is the hex key for the grey rim fitting?
5mm for the grey rim, ø1/4", fitting.
What is the first step for valve speed reduction?
Mount the throttle valve on the actuator or ThinkTop using an 8 mm spanner and connect with air hose. The one-way air throttle valve controls the valve closing speed when mounted on the actuator (A), and controls the valve opening speed when it is mounted on the ThinkTop (B).
What is the second step for valve speed reduction?
Adjust to the desired valve speed by turning the adjustment screw on the throttle valve. Note: If the adjustment screw is fully tightened, valve speed is reduced to zero.
What is the first step for valve closing speed increase?
Mount the quick exhaust valve on the desired actuator air connection and connect the air hose to the corresponding output on the ThinkTop.
What is the second step for valve closing speed increase?
Adjust exhaust air flow with the adjustment screw. Then use the locking nut to secure the position of the adjustment screw. Note: If the adjustment screw is fully tightened, the exhaust flow rate is zero.
What is the first step to perform Auto Setup?
Remove the top cover by turning it counter clockwise and then lifting it upwards.
What is the second step to perform Auto Setup?
Press the SELECT button and then the ENTER button to initiate the Auto Setup functionality.
What happens when Auto Setup has completed successfully?
- The light guide lights steady green.
- The control unit is now in operation mode, and the following features are activated:
- Solenoid valve interlock
- Surveillance mode
- Logical signal adaption
What is the third step to perform Auto Setup?
Put the top cover back in place.
What is the fourth step to perform Auto Setup?
Run an IO test to verify that the system returns the correct feedbacks.
How do you cancel Auto Setup?
Press the SELECT button.
How to perform Flex Setup?
-
Remove the top cover by turning it counter clockwise and then lifting it upwards.
-
Press the SELECT button two or three times to navigate to either the Seat valve option or the Rotary valve option, then press ENTER.
-
Store the valve positions.
Green flashing [De-energized position]
Position the valve in de-energised position.
Press ENTER to store.
White flashing [Main energized position]
Position the valve in main energized position.
Press ENTER to store.
Blue flashing [Upper seat-lift position]
Position the valve in Usl energized position.
Press ENTER to store or SELECT to skip.
(E.g. Usl must be skipped if no seat-lift sensor is installed in a Mixproof valve application)
Yellow flashing [Lower seat-push position]
Position the valve in Lsp energized position.
Press ENTER to store or SELECT to skip.
-
Put the top cover back in place.
-
Run an IO test to verify that the system returns the correct feedbacks.
What happens when Flex Setup has completed?
- The light guide lights steady green.
- The control unit is in operation mode.
How can the solenoid valves be operated manually?
By turning the white manual override screw feature counter-clockwise.
How do you enable the burst clean feature?
Navigate the menu until the LED 4 (Seat valve) flashes by pressing SELECT four times, and then press ENTER to toggle the option ON.
How do you enable the US bit mapping?
Navigate the menu until the LED 8 (Rotary valve) flashes by pressing SELECT five times, and then press ENTER to toggle the option ON.
How do you lock the SELECT button?
Hold the ENTER button for 7s until the 4 first LED’s in the array has come ON.
How do you unlock the SELECT button?
Repeat the process (holding the ENTER button for 7s until the 4 first LEDs has come ON).
How do you reset the ThinkTop to factory default?
Hold both ENTER and SELECT for 7 seconds, until all LED’s in the array are turned off. The ThinkTop flashes green when reset.
How do you check setup status?
Press ENTER. The setup status is presented on the LED array. The LEDs indicate the type of setup that was used and the type of valve the control unit expects to be mounted on.
How do you determine the error code?
Add the numbers to the right of the active LED’s. Alternatively, you can use the LED colour patterns to determine the error code.
How do you check the latest error code?
Press the ENTER button twice to view the latest error code.
What do you do if the error code is not displayed during troubleshooting?
You can press the ENTER button twice to view the latest error code.
What do you do if you are setting up a ThinkTop with 2 solenoid valves on a double seat valve with only the lower seat lift function installed, and you find that the actual lower seat position of the valve is keyed to the feedback labelled USL and the related blue colour after setup?
The lower seat position can be aligned to the feedback labelled LSP by moving the solenoid valve 2 plug from header 2 to header 3, and then run Auto Setup.
What do you do if you want the air hoses to also be parallel when setting up a ThinkTop with 2 solenoid valves on a double seat valve with only the lower seat lift function installed?
- SV1 plug to SV3 header (H3)
- SV2 plug to SV1 header (H1)
- Arrange the 2 air hoses parallel (Main valve will be connected to air Out2)
- Then run Auto Setup
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