GAZEBO PENGUIN W1207MR-12 (01) PDF MANUAL


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PDF Content Summary: W1207MR-12 SAND W1207MR-32 SLATE ASSEMBLY INSTRUCTIONS 8 X 12 SOLARIUM DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Assembly by two or three adults is suggested. Requires 96” clearance at the wall Base Dimensions 144’’x 94 1/2’’, Largest Dimensions 144’’x98 1/2’’ (see pg.15) ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 1 TOOLS REQUIRED: • Screwdriver (Philips #2) • Knife • File (smooth) • Needle-nosed pliers • Rubber mallet • Step ladder (minmum 6' in height) • Spatula • Power drill • Tube of silicon • Drill bit 5/16" cement (according to surface) • Round file + flat • 2”x4”x8” wood BEFORE STARTING: Ensure that you have a solid base, such as concrete or wooden deck, not slanted more than 1” per 8’. Avoid installing unit adjacent to trees or a sloped roof, as snow and ice may slide onto the solarium and cause it to collapse. Please don't destroy boxes until completely assembled. STEP #1 Decide the position of the door frames before assembly according to where you intend to slide the door. At the front of the solarium, use frame D3 for the opening of the door and B3 for the direction of the door when open. Use E3 between frame ends and use two (2) K3 joints for corners. Look for the sticker that will show you which side is up. (See sketch on page 14) NOTE: When sliding the connectors, shake the frame so that they will slide easily. Do not use tools to force. If needed, clean the paint with a file and make sure the ends of the frame and joints are not bent or warped. If so, use the needle-nosed pliers to straighten. STEP #2 Slide the vertical guides Vv-3 left and Ww-3 right into the 2 ends of the frames along the grooves, shaking while sliding for easier movement. ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 2

ASSEMBLE PIECES BEFORE SCREWING THEM TO THE WALL STEP #4 STEP #3 Assemble ML-3, O-3, N-3, and MR-3 as shown and position evenly above vertical guides, at 96’’ from the ground. Secure wall track and vertical tracks to brick or cement wall by drilling through the aluminum and using screws Xx-3. Insert the 2 horizontal guides, I3 & J3 at the top of the frame. Make sure the 2 frames are at the correct level, if not, use shims to compensate. Do not use tools to force. NOTE: Once the wall track is in place, apply silicon along the top of the wall track and at the joint of the two tracks. Silicon is not supplied.

Set polycarbonate exposed side on the outside over horizontal left guide I-3, use one (1) Rr-3 panel, one (1) P-3 joint and one (1) Ss-3 panel, then do the right side with one (1) Tt-3 panel, one (1) Q-3 joint and one (1) Uu-3 panel over the J-3 horizontal guide. Secure P-3 and Q-3 to I-3 and J-3 respectively with self-tapping screws (PQ-3). ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 3

F1 F K3 STEP #5 Set left rafter F over last bracket then secure it with Bb-3 screw and continue screwing through joint K-3 with the Bb-3 screw. Secure to Q-3 bracket with self-tapping screw (PQ-3). Repeat on right side with rafter F1. STEP #6 Set G rafters over the bracket with Bb-3 screws at the top and two (2) Z-3 screws over the preset brackets on the rafters. Set G rafter on each joint and use Z-3 screws manually. Do not use power drill to screw Z-3.

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 4 STEP #7 DOOR UNIT(S) MUST BE ASSEMBLED INSIDE OF SOLARIUM. Slide upper door track F-3 into wheels of sliding door C-3. Slide lower door track G-3 and make sure inserts are close enough to the frame to attach. Use bolt Bb-3 to affix the plastic stopper H-3 on each end of top door rail F-3. Use Oo-3 screws to affix upper door rail and cap Nn, at each end of top rail door. ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 5 STEP #8 Lift up door and track inside of solarium then set it over the door opening by screwing at the top. First use bolts (Ww) and washers (Gg-3) on the inside and female bolts (Cc-3-2) on the outside for the top assembly. See diagram below. Attach lower track with bolts (Cc-3) and washers (Gg-3). Set up door latch on the side required for your door to lock, adjust latch as required. Ww STEP #9 Install crossbeams (L1, L2) under rafters (F, F1, G). Use Cc-3 screws + Hh-3 nuts for the splice, then secure to the rafter with Cc-3 screws. Make sure it’s tight. ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 6

STEP #10 Slide roof panels (A, A1) onto lower track of rafters (F, F1, G). ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 7 STEP #11 Slide roof panels (B, B1) onto middle track of rafters (F, F1, G). ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 8

STEP #12 Set roof panels (C, C1) onto rafters (F, F1, G). Bb-3 ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 9

STEP #13 1. Close front end of rafters using brackets (M) with 2 bolts (Bb-3) for each. 2. Slide back down middle and lower roof panels (A, A1, B, B1) ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 10

STEP #14 Anchor the solarium to the deck or floor securely using screws and shields supplied. See diagram below. SPECIAL NOTES To remove a screen, remove the two (2) screws at the top of the frame then pull sideways to the opposite end of the handles to remove. To remove wind panels, push or pull to one side, making sure that locking pin is not locked then remove panels gently, panels are easy to remove. CLEANING INSTRUCTIONS: Use only mild or warm soapy water, no strong or abrasive cleaning products. Be sure to remove heavy snow and/or ice. WARNING: 1) Do not use a BBQ or any other flammable product inside the solarium. 2) Remove snow from the roof. ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 11 SOLARIUM W1207MR-12 SAND (see page 15 for Slate parts)

DESCRIPTION PACKED IN BOX 19-029-12 DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 19-030-12 DRAWING

ROOF PANEL A 10-496-12 REGULAR FRAME A-3 19-032-12 ROOF PANEL B1 08-158-12 BOLT Bb-3 19-034-12 ROOF PANEL C1 08-161-12 BOLT Cc-3 10-499-12 SLIDING DOOR FRAME D-3 08-165-12 RIGHT DOOR LATCH Dd-R-3 19-052-12 SCREW Ee-3 1 2 3 3 1 1 4 54 1 1 4 23 2 2 4 2 4 10 (M6*63.5mm) ROOF PANEL A1 19-031-12 ROOF PANEL B 10-497-12 FRAME NEXT TO DOOR B-3 (Has more holes) 19-033-12 ROOF PANEL C 10-498-12 SLIDING DOOR C-3 12-037-12 FEMALE BOLT Cc-3-2 08-169-12 LEFT DOOR LATCH Dd-L-3 11-544-12 CONNECTING PIECE E-3 19-035-12 LEFT ROOF BAR F 1 1 1 2 2 2 1 2 2 2 4 12 4 2 4 8 4 1

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 12

DESCRIPTION PACKED IN BOX 19-036-12 DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 11-545-12 DRAWING

RIGHT ROOF BAR F1 19-037-12 REGULAR ROOF BAR G 08-187 WASHER Gg-3 12-161 NUT Hh-3 08-193-12 PLASTIC PLUG Ii-3 10-502-12 CORNER CONNECTOR K-3 19-042-12 RIGHT CROSSBEAM L-2 19-039-12 TRACK ML-3 10-505-12 TRACK JOINT N-3 10-506-12 RAFTER BRACKET O-3 4 1 4 2 4 22 4 4 4 10 4 2 4 1 4 1 4 1 4 2 TOP DOOR RAIL F-3 11-546-12 BOTTOM DOOR RAIL G-3 08-138-12 PLASTIC STOPPER H-3 10-500-12 LEFT SIDE RECEIVER I-3 10-501-12 RIGHT SIDE RECEIVER J-3 19-041-12 LEFT CROSSBEAM L-1 19-043-12 ROOF RAFTER CAP M 19-038-12 TRACK MR-3 08-134-12 UPPER DOOR RAIL END CAP Nn 08-135-12 SCREW Oo-3 4 2 4 2 4 4 4 1 4 1 4 1 4 4 4 1 4 4 4 4

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 13

DESCRIPTION PACKED IN BOX 19-048-12 LEFT GABLE DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 13-045-12 SELF DRAWING

JOINT P-3 19-049-12 RIGHT GABLE JOINT Q-3 19-045 LEFT FRONT GABLE PANEL Ss-3 15-126-12 MOUNTING BRACKET U-3 (ASSEMBLED ON ROOF BAR G) 19-050-12 LEFT WALL GUIDE Vv-3 19-051-12 RIGHT WALL GUIDE Ww-3 08-156-12 SCREW Z-3 4 1 4 1 1 1 4 2 4 1 4 1 4 8 M4*16mm TAPPING SCREW PQ-3 19-044 LEFT BACK GABLE PANEL Rr-3 19-046 RIGHT BACK GABLE PANEL Tt-3 19-047 RIGHT FRONT GABLE PANEL Uu-3 12-047-12 BOLT Ww 10-529-12 SCREW FOR FIXING TO WALL Xx-3 4 4 1 1 1 1 1 1 4 12 M5*15mm 4 18

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 14

DESCRIPTION PACKED IN BOX 19-029-32 SOLARIUM W1207MR-32 SLATE DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 19-030-32 DRAWING

ROOF PANEL A 10-496-32 REGULAR FRAME A-3 19-032-32 ROOF PANEL B1 08-158-32 BOLT Bb-3 19-034-32 ROOF PANEL C1 08-161-32 BOLT Cc-3 10-499-32 SLIDING DOOR FRAME D-3 08-165-32 RIGHT DOOR LATCH Dd-R-3 19-052-32 SCREW Ee-3 1 2 3 3 1 1 4 54 1 1 4 23 2 2 4 2 4 10 (M6*63.5mm) ROOF PANEL A1 19-031-32 ROOF PANEL B 10-497-32 FRAME NEXT TO DOOR B-3 (Has more holes) 19-033-32 ROOF PANEL C 10-498-32 SLIDING DOOR C-3 12-037-32 FEMALE BOLT Cc-3-2 08-169-32 LEFT DOOR LATCH Dd-L-3 11-544-32 CONNECTING PIECE E-3 19-035-32 LEFT ROOF BAR F 1 1 1 2 2 2 1 2 2 2 4 12 4 2 4 8 4 1

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 15

DESCRIPTION PACKED IN BOX 19-036-32 DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 11-545-32 DRAWING

RIGHT ROOF BAR F1 19-037-32 REGULAR ROOF BAR G 08-187 WASHER Gg-3 12-161 NUT Hh-3 08-193-32 PLASTIC PLUG Ii-3 10-502-32 CORNER CONNECTOR K-3 19-042-32 RIGHT CROSSBEAM L-2 19-039-32 TRACK ML-3 10-505-32 TRACK JOINT N-3 10-506-32 RAFTER BRACKET O-3 4 1 4 2 4 22 4 4 4 10 4 2 4 1 4 1 4 1 4 2 TOP DOOR RAIL F-3 11-546-32 BOTTOM DOOR RAIL G-3 08-138-32 PLASTIC STOPPER H-3 10-500-32 LEFT SIDE RECEIVER I-3 10-501-32 RIGHT SIDE RECEIVER J-3 19-041-32 LEFT CROSSBEAM L-1 19-043-32 ROOF RAFTER CAP M 19-038-32 TRACK MR-3 08-134-32 UPPER DOOR RAIL END CAP Nn 08-135-32 SCREW Oo-3 4 2 4 2 4 4 4 1 4 1 4 1 4 4 4 1 4 4 4 4

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 16

DESCRIPTION PACKED IN BOX 19-048-32 LEFT GABLE DRAWING DESCRIPTION PACKED Y Y IN BOX T T Q Q 13-045-32 SELF DRAWING

JOINT P-3 19-049-32 RIGHT GABLE JOINT Q-3 19-045 LEFT FRONT GABLE PANEL Ss-3 15-326-32 MOUNTING BRACKET U-3 (ASSEMBLED ON ROOF BAR G) 19-050-32 LEFT WALL GUIDE Vv-3 19-051-32 RIGHT WALL GUIDE Ww-3 08-156-32 SCREW Z-3 4 1 4 1 1 1 4 2 4 1 4 1 4 8 M4*16mm TAPPING SCREW PQ-3 19-044 LEFT BACK GABLE PANEL Rr-3 19-046 RIGHT BACK GABLE PANEL Tt-3 19-047 RIGHT FRONT GABLE PANEL Uu-3 12-047-32 BOLT Ww 10-529-32 SCREW FOR FIXING TO WALL Xx-3 4 4 1 1 1 1 1 1 4 12 M5*15mm 4 18

ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 17 REMOVE STICKER BEFORE ASSEMBLY D-3 FRAME ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 18 ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 19 MAINTENANCE NOTES 1. In case of a defective or damaged part, or for any other questions concerning the product, please contact the manufacturer directly. 2. Please have the parts list and part numbers on hand when ordering or requesting replacement parts. 3. The product should not be installed adjacent to trees or a sloped roof. Snow and ice may slide onto the roof and cause it to collapse. 4. While the product is designed for 4 seasons use, the roof must be kept free of accumulation of snow. ONE YEAR LIMITED WARRANTY This product has been designed and manufactured to meet the highest standards of quality and durability. Subject to the Conditions for Exercising the Warranty and the Limitations on the Warranty set forth below, it is warranted to be free of material and manufacturing defects for a period of one year from the date of purchase. Should the product become damaged, or the warranty period has expired, please contact Gazebo Penguin Customer Service Department for a complete schedule of replacement parts and prices. CONDITIONS FOR EXERCISING THE WARRANTY The warranty only applies to the original purchaser with the bill. In order to properly exercise your warranty, please comply with the following: Carefully inspect the contents of the carton for missing or damaged components. Should you discover damaged or missing parts, do not return the product to the place of purchase, but contact Gazebo Penguin Customer Service Department at the numbers listed below: Montreal: (514) 276-3485 Elsewhere: 1-800-737-7174 You can also find a claim form to fill out online: abrispenguin.com/forms.html LIMITATIONS ON THE WARRANTY 1. The product is not warranted against damages due to vandalism, abuse, falling or thrown objects, or accumulation of snow. 2. The product is not warranted against damages due to extreme weather conditions, such as thunderstorms, hail, strong wind or snow storms, or any other acts of God. 3. The product is only warranted in the event it is installed in accordance with the Gazebo Penguin’s written instructions enclosed with the product. 4. The product is not warranted in the event it has been improperly anchored. 5. We reserve the right to replace or repair any defective product or parts at our discretion. 6. No change to the unit is allowed. This will void your warranty. ZZZ-187.W1207MR.0529-20.GP.EN.doc WEB VERSION 20


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